Transformer winding machine is the most important core production equipment in the production process of transformers, its winding performance determines the electrical properties of the transformer and whether the coil is beautiful, there are currently three main types of transformer winding machine: horizontal winding machine, vertical winding machine, automatic winding machine they are used in different areas of transformer production, with the development of technology, the progress of the winding machine is also great, mainly in the function and winding performance.
How to reasonably use the transformer winding machine?
A. Correctly set the parameters of the transformer winding machine
Winding machine can work properly whether the correct setting plays a key role, transformer winding machine is different from other winding machine is a slow-running equipment, due to the transformer production process determines the equipment’s frequent start and constant torque requirements, the general transformer winding machine needs to set the parameters are: the number of turns set is the number of turns the equipment needs to run according to the production process, it is divided into the total number of turns and respectively corresponding to each step sequence of The number of laps, the setting should be noted that the total number of laps is equal to the sum of the number of laps in each step; slow function setting is also a commonly used parameter it is mainly to control the equipment to start and stop when running at a slow speed, to play a soft start and parking buffer role, the correct setting allows the operator to start the winding machine has a process to adapt to the pull, when the equipment stops with a buffer can stop more accurate; running speed is used to control the equipment The speed setting needs to be combined with the production process and the actual working conditions of the winding decision, too fast and too slow are not conducive to coil forming, fast operation will not be conducive to the control of the operator, increasing the vibration and noise of the equipment, too low speed operation will largely affect the capacity and efficiency of the equipment, but also affect the torque output of the equipment spindle; step-by-step sequence function is used to control the sequence of equipment operation It is generally decided according to the production process, a coil forming winding is not only the winding of enameled wire, there are many other steps such as wrapping paper layer, wrapping insulation cloth, etc., so the correct setting of the step sequence function will effectively play the efficiency of the equipment.
Second, the correct loading and unloading molds and shaping
Winding machine only the correct use of the winding mold to work properly, the correct loading and unloading of the mold plays a key role in the shaping of the coil, the process of loading and unloading the mold is generally loosening the fastening device, and then move the equipment thimble tailstock, and finally use the shift device to move the coil, the installation should pay attention to the first mold installed in the winding machine fixed device, adjust the thimble tailstock to make it top the winding mandrel, and finally In the process of winding, the thimble should not be loosened and the equipment should be stopped when shaping the coil.
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