The rotor and stator of the drone motor are important power components of the whole machine, and their assembly process is particularly important. For example, in the assembly process of the rotor, in order to increase production, most manufacturers use the rotor automatic production line to complete the assembly work. So how does the drone motor rotor automatic production line work? What are the technical and process advantages? Vacuz will introduce it to you!

1. Working principle of the drone motor rotor automatic production line:

1. ‌Continuous transmission and process connection‌

On the drone motor rotor automatic production line, the workpiece is continuously transmitted in the production line through a conveyor belt or a robotic arm. In this process, the transmission rotor and the working rotor work closely together to ensure that the workpiece can reach the designated position accurately in each processing link. Various working heads on the working rotor, such as punching heads, drilling heads and winding heads, accurately process the workpiece according to the preset procedures and process requirements. This collaborative operation mode greatly improves the continuity and automation of the production line.

2. ‌Automation control and data interaction‌

The automation control of the production line mainly depends on the PLC system. The PLC system controls the action sequence and time of each working head through a preset program to ensure the smooth progress of the entire production process. At the same time, the introduction of industrial Internet of Things modules enables data interaction and real-time monitoring of various equipment on the production line. Sensors collect key parameters such as winding tension and speed in real time, and feed these data back to the PLC system. The PLC system dynamically adjusts according to these feedback data to ensure the stability and accuracy of process parameters.

3. ‌Modular design and flexible production‌

The automatic production line of drone motor rotors adopts modular design, which means that each functional module is relatively independent and can be quickly replaced or adjusted according to product requirements. This design greatly improves the flexibility and adaptability of the production line. At the same time, by adjusting the PLC program and the work head configuration, the production line can easily adapt to the production of drone motor rotors of different specifications to achieve flexible production.

2. Technical and process advantages

1. ‌Production efficiency improvement‌

‌24-hour continuous operation‌: The automated equipment is not restricted by manual labor and can run continuously around the clock, greatly improving production efficiency.

‌Parallel process processing‌: Multi-station collaborative operation allows winding, testing, assembly and other processes to be carried out simultaneously, further shortening the production cycle.

2. Product quality assurance

High-precision control: The application of high-precision sensors and servo motors ensures accurate control of key parameters such as winding tension, thereby improving the consistency of rotor performance.

Real-time quality detection: The integrated visual inspection system and dynamic balancing tester can comprehensively detect the winding appearance, size and rotor balance to ensure product quality.

3. Cost optimization

Reduced labor costs: The introduction of automated production lines greatly reduces labor input and reduces labor costs.

Reduced material waste: By accurately controlling parameters such as winding length and tension, the waste of raw materials such as wire is effectively reduced.

4. Enhanced safety and flexibility

Automation of dangerous processes: High-risk processes are completed by automated equipment such as robotic arms, which greatly reduces the rate of work-related accidents.

Fast changeover capability: The function of switching product models with one click allows the production line to quickly adapt to the production needs of products of different specifications.

5. ‌Intelligent and data-driven‌

‌Production data traceability‌: The introduction of the MES system enables the process parameters and quality data of each batch of products to be recorded and traced, providing data support for continuous improvement.

‌Predictive maintenance‌: Predicting failures through equipment operation data and replacing wearing parts in advance effectively reduces unplanned downtime and improves the stability and reliability of the production line.

In summary, the automatic production line for drone motor rotors plays an increasingly important role in the production of drone motor rotors with its highly integrated automation equipment and control system, continuous and intelligent production methods, and significant technical and process advantages.

Email: sales@vacuz.com