![\"\u0645\u062d\u0631\u0643](\"https:\/\/vacuz.com\/wp-content\/uploads\/2022\/11\/High-Speed-Four-Spindles-Cooling-Fan-Motor-Automatic-BLDC-Brushless-Inner-Stator-Coil-Needle-Winding-Machine-4.jpg\" "\\"What")
<\/p>\nFully automatic internal winding machines employ a needle-type upper and lower winding structure, primarily designed for stators with inward-facing slots. Their configuration and requirements are relatively high. So, what are the requirements for the model and configuration of a fully automatic internal winding machine? How can you distinguish a good machine from a bad one? Below, Vacuz will give you a brief introduction!<\/p>\n
<\/p>\n
I. Model Selection Basis<\/p>\n
Applicable Motor Type and Number of Poles:<\/p>\n
Designed specifically for 6-12 pole motors, supporting 2-pole and 4-pole internal winding of stators. It can wind two stators simultaneously, meeting the production needs of multi-pole motors.<\/p>\n
Suitable for 2, 4, 6, and 8-pole motors, with stator outer diameters ranging from \u03a670mm to \u03a6132mm and stack thicknesses from 10mm to 60mm, covering small and medium-sized motor specifications.<\/p>\n
II. Core Configuration Requirements<\/p>\n
1. Power System<\/p>\n
Servo Motor: Employs a high-precision servo motor to ensure speed stability and torque output.<\/p>\n
Transmission Components: Uses high-precision ball screws and imported bearings to reduce mechanical wear and improve motion accuracy.<\/p>\n
2. Control System<\/p>\n
Intelligent Control Unit: Equipped with a PLC or touchscreen human-machine interface, supporting one-click parameter setting and self-diagnosis of faults.<\/p>\n
Multi-axis Cooperative Control: High-end models adopt a 6-axis control system, realizing multi-axis linkage of the main spindle, drawing spindle, and winding width axis, improving winding complexity.<\/p>\n
3. Winding Mechanism<\/p>\n
Wire Laying Device: Must have automatic cornering and automatic wire feeding functions to ensure tight and flat coil arrangement.<\/p>\n
Tension Control: Equipped with a high-precision tensioner to prevent wire stretching or breakage.<\/p>\n
4. Structure and Materials<\/p>\n
Frame Design: Uses high-strength aluminum alloy profiles or thickened sheet metal to ensure equipment stability.<\/p>\n
Protective Devices: Equipped with protective covers, LED lighting strips, and other detailed designs to improve operational safety.<\/p>\n
Fully Automatic Internal Winding Machine Quality Identification Methods:<\/p>\n
I. Appearance and Configuration Inspection<\/p>\n
Equipment Integrity: Observe the appearance for bumps or damage, and check whether key components such as servo motors, lead screws, guide rails, and cylinders are complete and meet specifications.<\/p>\n
Material and Workmanship: Touch the frame surface to check the sheet metal thickness (e.g., \u22653mm) and the material of the connecting plates (e.g., 45# steel). High-quality models show no surface peeling or deformation.<\/p>\n
II. Installation, Debugging, and Testing<\/p>\n
No-load Operation: After starting the equipment, observe its operational stability and check if the speed meets the standard (e.g., rated speed 0-1000rpm). Check if the bearings and moving parts are overheating or emitting abnormal noise.<\/p>\n
Load Test: Use standard wire to perform a winding test, checking the accuracy of the winding count, the flatness of the wiring, and the integrity of the enameled wire insulation.<\/p>\n
III. Performance Indicator Evaluation<\/p>\n
1. Accuracy and Efficiency:<\/p>\n
Winding Accuracy: Measure the coil turn error (e.g., within \u00b11 turn) and wiring accuracy (e.g., end neatness \u22640.5mm).<\/p>\n
Production Efficiency: Record the output per unit time (e.g., 150 pieces\/hour) and evaluate the changeover time (e.g., changing one mold every \u226430 minutes).<\/p>\n
2. Intelligence and Reliability:<\/p>\n
Intelligent Functions: Check whether it is equipped with a self-diagnostic system (e.g., fault code display) and programmable parameter functions (e.g., turn count, direction setting). Mechanical Stability: After 8 hours of continuous operation, check for wear on mechanical parts and for electrical system malfunctions.<\/p>\n
IV. Noise and Versatility<\/p>\n
Noise Level: The noise level during equipment operation should be \u226470dB. Low-noise models are typically more compact (e.g., using a soundproof enclosure).<\/p>\n
Versatility: Confirm whether the equipment supports non-standard customization (e.g., extended wire diameter range, special coil shape winding).<\/p>\n
V. After-Sales Service and Support<\/p>\n
Warranty Policy: Prioritize manufacturers offering at least a 1-year warranty on the entire machine and 24-hour repair response.<\/p>\n
Technical Support: Confirm whether the manufacturer provides operation training and remote troubleshooting services (e.g., video guidance).<\/p>\n What are the requirements for the model and configuration of a fully automatic internal winding machine? How to distinguish between good and bad machines? Vacuz has provided a simple explanation above; we hope this information is helpful!<\/p>","protected":false},"excerpt":{"rendered":" Fully automatic internal winding machines employ a needle-type upper and lower winding structure, primarily designed for stators with inward-facing slots. Their configuration and requirements are relatively high. So, what are the requirements for the model and configuration of a fully automatic internal winding machine? How can you distinguish a good machine from a bad one? […]<\/p>\n","protected":false},"author":1,"featured_media":12811,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_gspb_post_css":"","_joinchat":[],"footnotes":""},"categories":[63],"tags":[],"class_list":["post-13758","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/posts\/13758","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/comments?post=13758"}],"version-history":[{"count":0,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/posts\/13758\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/media\/12811"}],"wp:attachment":[{"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/media?parent=13758"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/categories?post=13758"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vacuz.com\/ar\/wp-json\/wp\/v2\/tags?post=13758"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}![\"Vacuz](\"https:\/\/vacuz.com\/wp-content\/uploads\/2025\/08\/Vacuz-Automatic-Inner-BLDC-Air-Conditioner-Motor-Stator-Core-NeedleFly-Fork-Winding-Machine-Packaging-1-scaled.jpg\" "\\"What")