The operating efficiency and working life of a winding machine is often related to the professional skills of the operation and maintenance personnel of the end-use unit, and the quality of these operators directly determines the operating efficiency and winding effect of the winding machine. Winding problems on the way, to quickly and accurately determine the cause of the problem, well for timely and effective processing and recovery, Vacuz believes that a qualified winding machine operation and maintenance personnel, should have the following aspects of the basic conditions.

Multi Stations BLDC Brushless Stator 8 Spindles Automatic Inner Motor Skeleton Coil Needle Winding Machine

1. There should be a wider range of knowledge
Winding machine is usually a set of electrical, pressure-sensitive, mechanical, transmission and other CNC equipment, the components of the winding machine has a close link between the parts, any part of the poor operation will affect the normal work of other parts. CNC winding machine operators are required to master not only the basic knowledge and basic theory of mechanical and electrical two professions, but also should be familiar with the structure and design ideas of the winding machine, familiar with the performance of CNC winding machine, only then, the reasonable use of the winding machine, in order to wind the machine when the failure is not helpless. In addition, hands-on ability is the quality of CNC winding machine operations and maintenance personnel must have, for the maintenance of CNC winding machine this precision equipment, operations and maintenance personnel must have a clear purpose, complete ideas, meticulous operation. Hands-on should think carefully before, observation, find the right hand point, hands-on process more to do a good job of recording, especially for the installation of electrical components, wire number, the current program parameters, adjustment values, etc. must be marked clearly in order to recover. After the maintenance is completed, should do a good job of closing, such as the winding machine parts of the cover, cover, fasteners in place, the wire, cable tidy, etc..

2. Deep in it, good thinking
The structure of the CNC winding machine is complex, the connection between the various parts is close, and the operation of the equipment involves a wide range. For product developers, in some cases, the test winding of new coil products, the consideration should not only be their own process, but also the winding machine’s tolerance range (such as too high a speed, too thick wire diameter, etc.). For maintenance personnel, sometimes the fault phenomenon reflected by the winding machine is not necessarily the root cause of the failure. As maintenance personnel, must be from the fault phenomenon by analyzing the process of fault generation, for a variety of possible causes from the surface to the inside, through the phenomenon to see the essence, quickly identify the root cause of the failure and be eliminated.

3. Focus on daily accumulation
The actual winding efficiency of the winding machine relies to a large extent on the accumulation of experience of the operator at ordinary times, excluding cases of slow nature, the efficiency of the operation of veteran staff is often more than twice the new staff, all operations can, because practice makes perfect, because also competent in some simple machine adjustment. For maintenance personnel, work experience for a long time, the more problems encountered, the more faults solved, the richer its maintenance experience. Although there are many types of winding machines, control methods are varied, the system varies, but the basic working process and principle is the same. Therefore, maintenance personnel in the solution of a fault, the maintenance process and processing methods should be summarized in a timely manner, summarize, it is best to form a written record for future reference for similar fault maintenance. Especially for their own momentary difficulty in solving, and eventually by peer technicians or experts to solve the problem of maintenance, especially should be carefully observed, carefully recorded in order to improve. So day by day, you can achieve the purpose of improving their own level and quality.

4. Usually diligent study
A full-time winding machine operation and maintenance personnel, not only to focus on analysis and accumulation, but also should be diligent in learning, good at learning. CNC winding machine, the key to its CNC system, the manual in this part of the content is usually more, there are operations, programming, connection, installation and commissioning, maintenance manuals, functional instructions program. These manuals, information to fully grasp. Especially in the maintenance and commissioning process, operations and maintenance personnel usually have to enter the general operator can not be carried out in a special way, such as: the winding machine parameters set in order to analyze and determine the cause of failure, the maintenance process often also need to prepare the corresponding limit program, the necessary operation of the winding machine test and coil trial winding system. Therefore, in a sense, a high level of operation and maintenance personnel, the level of operation of the winding machine should be higher than the daily use of personnel, the ability to use the programming instructions should be stronger than the programming staff.

Multi Stations BLDC Brushless Stator 8 Spindles Automatic Inner Motor Skeleton Coil Needle Winding Machine

5. Good reading comprehension ability
Although the current domestic production of CNC winding machine manufacturers have been increasing. But the key part of the CNC winding machine CNC system or each manufacturer its own way, its supporting manuals, information is often self-published by each enterprise, its understanding and interpretation of the winding machine is often different. As a qualified winding machine operation and maintenance personnel, must be able to quickly according to the system tips and winding machine with the information provided in the manual, to confirm the cause of the failure, to speed up the repair process, so as an operation and maintenance personnel, it is best to have good reading comprehension, in order to refer to the information, manuals and other analysis, processing problems. It can be said that not letting any machine idle is the responsibility and obligation of all equipment operation and maintenance personnel in the enterprise.

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