Whether it is automatic CNC winding machine or a variety of modern machinery and equipment, should meet the following basic requirements of mechanical design, in order to be more competitive in the market:

1、Functional requirements

We design the first prototype in the first consideration is to achieve the basic function of the automatic winding machine, in order to meet the requirements of the use of the premise to consider the other performance requirements of the automatic winding machine.

2、Economic requirements

From the design, manufacture, use and maintenance of the winding machine should always take into account the economic requirements, the use of advanced design theory, methods, the use of pro / E three-dimensional modeling technology, virtual design, improve design efficiency, reduce the design error rate, the use of virtual prototype technology and finite element analysis of the winding machine system and components, for the machine’s The design is simple, compact, lightweight and stable. In the design, the structure size, precision and surface quality are determined rationally, standardized, generalized and serialized parts are used as much as possible, expensive materials are reduced, reasonable manufacturing processes are applied, processing and assembly are facilitated, so that the manufacturing cycle is shortened, manufacturing costs are reduced, and material and energy consumption are reduced.

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3. Social requirements

The new design of the winding machine should meet the social requirements of the new era, in the early stages of design to fully consider to meet the “green” requirements of environmental protection, minimize the emission of waste gas, waste liquids, reduce noise, vibration, to avoid environmental pollution, the use of advanced environmental protection materials.

4. Other requirements

The magnetic ring winding machine attaches importance to the requirements of the market, especially on the basis of predicting the market trend and future, following the route of coming from the past and present practice, and returning to the present and future practice after the innovative idea of modern winding machine design.

The automatic winding machine is divided into 3 categories: the first one is a mechanical type of screw mechanism. The advantages of this kind of wire arrangement mechanism is simple and easy to maintain and low cost, the disadvantage is that the accuracy is poor and short life. Now basically has been eliminated from the market. The second type is a set of lineup system used by most low-end automatic winding machines, which is an open-loop control system composed of a controller and driver, stepper motor and precision ball screw. It is more ideal for the accuracy and speed of the line and the cost is not very high kind. The life span is also relatively long. Currently being widely used by the majority of winding machine manufacturers. The third type is the servo motor precision line up system, this system is mainly used in high precision automatic winding occasions. It is a closed-loop control system composed of servo controller, servo driver, servo motor and precision ball screw. It has a higher lineup accuracy and lineup speed than the stepper system. It can meet the requirements of tight multi-layer winding processing. However, the manufacturing cost is relatively high. The cost of procurement is also relatively high. So that our customers in the purchase of winding machine or need to combine their own product processing requirements to purchase stranded wire machine. This can reflect the cost performance of the equipment. Thus avoiding an unnecessary waste.

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