Brushless motors are more and more widely used, often used in model drones, plant protection machines, robots, gimbal stabilizers, fascia guns, cooling fans, small pumps, power tools, garden tools, household appliances, medical appliances and other industries, favored by the majority of customers!

BLDC 24V 1500W Custom Motor Brushless Stator

BLDC 24V 1500W Custom Motor Brushless Stator

For brushless motors, stator winding is an important process, different products, winding parameters, winding methods and winding equipment are different, some winding thick line, some winding thin line, some single line winding, some multi-stranded and winding, today Vacuz to talk about multi-line and winding details and notes! Hope it can help you!

Multi-stranded wire and winding is also a common way of winding, whether it is inside winding products, or outside winding products, are commonly used, but pay attention to these details and matters: 1:

1. Multi-strand external winding, external winding commonly used flying fork winding machine equipment, generally 0.3mm wire diameter, you can 30 lines together and winding, commonly used single station or double station flying fork winding machine, it should be noted that the stator needs are different, the configuration of the equipment is also different, to avoid injury, broken line problems, winding line is not tight, bloated, loose phenomenon. If the wire diameter is more than 0.3mm or more, the number of strands that can be wound is reduced accordingly.

2. Multi-strand internal winding, internal winding commonly used needle winding machine equipment, internal winding relative to external winding, the difficulty will be greater, multi-strand and winding is not so easy, generally common double, three, four lines and winding, etc., there are more lines and winding, stator parameters are different, the enameled wire can be wound and different, the selected equipment is also different when winding, pay attention to the phenomenon of scraping, rubbing, broken wire.

BLDC 24V 1500W Custom Motor Brushless Stator

BLDC 24V 1500W Custom Motor Brushless Stator

Brushless motor stator winding machine multi-wire and winding details and precautions, the above made a simple explanation, I hope these tips can help you!

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