In the manufacturing process of brushless motors, stator winding plays a vital role. In order to ensure the dual improvement of production efficiency and product quality, it is particularly important to master the precautions for the use of brushless motor stator inner winding machines and do a good job in daily winding work. The following is an in-depth discussion of these two core elements by Vacuz, aiming to provide you with a comprehensive set of operating guidelines.

1. Use of brushless motor stator inner winding machine

Equipment preparation and debugging stage:

1. Customize the mold according to the stator specifications, and strictly control the polishing and precision of the mold to ensure that it fits the stator perfectly.

2. Install the mold and the empty stator, accurately clamp the stator, prevent the risk of needle collision, and ensure the safety and stability of the winding process.

3. Carefully compile or import the winding program, first perform wireless debugging, manually check the operating status of each component, and ensure that the nozzle and needle bar path are correct.

Winding operation process:

1. During the first operation with wire, adopt manual mode, carefully observe the winding, column winding, wire arrangement, transfer and wire cutting links, and ensure that every step is accurate.

2. For thick wire winding, reasonably adjust the winding speed to avoid wire scraping and rubbing caused by too fast winding, and ensure excellent product quality.

3. During the winding process, special attention should be paid to the bending of the wire diameter, and a gentle method should be used to prevent the paint from falling off and the wire body from being damaged.

Equipment configuration and maintenance strategy:

1. Ensure that the winding machine configuration meets the needs of efficient and large-scale stator winding, focusing on the performance of the servo motor and drive system.

2. Regularly check the stability of the equipment, and promptly troubleshoot and reinforce the screws when jitter problems are found to ensure the smooth and reliable operation of the equipment.

3. Maintain the cleanliness of the winding machine workbench and various components, and promptly clean up waste wire heads, impurities, etc. to avoid adverse effects on the winding quality.

2. Optimization plan for daily winding work

Equipment maintenance:

1. Regularly deep clean the winding machine workbench and various components to ensure that the equipment is brand new inside and outside.

2. Carefully check the key parts such as the bobbin, wool felt, wire wheel and wire mouth, and clean foreign objects and sharp objects in time to prevent the risk of wire breakage.

3. Carry out comprehensive lubrication of the equipment to ensure smooth and unobstructed operation of components such as motors, rolling bearings, screws and guide rails.

Accurate tension control:

1. Regularly check the operating status and tension range of the tensioner components to ensure that they work stably within the specified value.

2. If abnormal tension is found, adjust the tensioner tension in time to avoid quality problems caused by too tight or too loose wire body.

Winding quality inspection system:

1. After winding is completed, strictly implement quality inspection processes such as salt water testing to ensure that the leakage value meets industry standards.

2. Regularly conduct quality sampling and stability evaluation of winding products, and timely analyze and improve potential problems.

Recording and feedback mechanism:

1. Detailed records of the parameters and results of each winding, such as wire diameter, number of turns and tension and other key information, provide data support for subsequent process optimization.

2. If there is any equipment failure or winding quality problem, report it to the superior immediately and seek professional solutions to ensure smooth and efficient production process.

In short, the precautions for the use of brushless motor stator inner winding machine and the daily work of winding are the key to improving production efficiency and product quality. By strictly abiding by the operating procedures, carefully maintaining the equipment and strengthening the winding quality inspection, we can provide solid guarantee for the manufacturing of brushless motors and promote the continuous improvement of product quality and production efficiency.

Имейл: sales@vacuz.com