As an important equipment in modern motor manufacturing, the performance of the wire arrangement device and system of the fully automatic motor winding machine is directly related to the winding quality and production efficiency. In order to ensure the precision and neatness of the wire arrangement, the wire arrangement device and system of the fully automatic motor winding machine need to meet a series of requirements and take corresponding measures to improve the precision and neatness of the wire arrangement. Vacuz will introduce it to you!

1. Requirements for the wire arrangement device and system of the fully automatic motor winding machine

1. Wire adaptability

The fully automatic motor winding machine needs to adapt to different types of wires, such as copper wire, aluminum wire, etc. When selecting wires, the differences in wires and manufacturer specifications should be considered, and the setting parameters should be reasonably adjusted to ensure that the wires can pass through the wire arrangement device smoothly and stably.

2. Tension control

The tensioner is a key component to maintain the stability of the wire tension. Too little or too much tension will affect the winding quality, and even cause the wire to break or tangle. Therefore, a high-quality tensioner should be configured, and the tension value should be fine-tuned according to the actual winding effect to ensure that the wire tension is stable and uniform.

3. Coordination between the wire arrangement device and the mold device

The precision of the coordination between the wire arrangement device and the mold device directly affects the winding accuracy. The positioning of the mold should be accurate and consistent with the coordination of the wire arrangement device to ensure that the wire can be arranged according to the predetermined trajectory and spacing.

4. Controller accuracy

The accuracy of the controller is crucial to the performance of the fully automatic motor winding machine. Selecting a high-quality controller to ensure the accuracy of settings and data can improve control stability and accuracy. At the same time, calibrate the controller regularly to ensure its stable and reliable performance and avoid winding quality problems caused by controller errors.

5. Wire harness length and spacing

The setting of the wire harness length and spacing should be adjusted according to product requirements and wire characteristics. Avoid entanglement or crossing caused by too long or too short wire harnesses, and maintain appropriate spacing to ensure winding efficiency and quality.

6. Wire harness direction consistency

Maintaining the consistency of the wire harness direction is the key to ensuring neat winding. During the wiring process, the wire harness direction should be checked regularly, and deviations should be corrected in time to avoid winding quality problems caused by entanglement or crossing of the wire harness.

7. Wire harness closing treatment

Wire harness closing treatment is the last step in the winding process and an important part of ensuring winding quality. Wire harness closing treatment should be carried out according to product requirements to ensure tightness and aesthetics. Using professional tools and methods for wire harness closing treatment can improve the closing effect and product quality.

8. Hardware configuration

The quality and precision of hardware configurations such as wire arrangement wheels and wire clamps also have an important impact on the quality of winding. These hardware configurations should be returned to their original positions and kept vertical, and the positions should be adjusted to be at the same height. Using special tools for fine-tuning can ensure accurate positioning and improve winding accuracy and neatness.

2. Suggestions for improving wire arrangement precision and neatness

1. Optimize wire selection

Choose the most suitable wire type and specification according to product requirements and wire characteristics. High-quality wire has better conductivity, mechanical strength and corrosion resistance, which can improve winding quality and motor performance.

2. Accurate tension control

Refer to the tension table, set the tension value reasonably, and perform tension testing and adjustment regularly. By accurately controlling the wire tension, problems such as wire breakage, entanglement and relaxation can be avoided, and the winding quality and efficiency can be improved.

3. Debugging and calibration

Perform full winding debugging regularly, and gradually adjust the position of the wire arrangement device and the mold device until the winding effect meets the requirements. At the same time, regularly calibrate key components such as the controller and tensioner to ensure their stable and reliable performance.

4. Pay attention to details

Regularly check the length, spacing and direction of the wire harness, and correct deviations in time. Use professional tools and methods to close the wire harness to ensure that the closing effect meets product requirements. Paying attention to these details can further improve the winding quality and neatness.

5. Improve the accuracy of hardware configuration

Choosing more sophisticated hardware configurations, such as wire arrangement wheels, wire clamps, etc., can improve the winding accuracy and neatness. At the same time, keeping the hardware configuration in place and in a vertical state can avoid winding quality problems caused by configuration offset.

6. Control the winding speed

Reasonably adjust the winding speed according to the wire characteristics and winding requirements. Too fast a winding speed may cause the wire to become entangled or loose, while too slow a winding speed may affect production efficiency. By controlling the winding speed, it is possible to ensure that the wire passes through the wire arrangement device stably and evenly.

7. Train operators

Provide professional training to operators to improve their operating skills and quality awareness. Through training, operators can master the use and debugging techniques of the winding machine to avoid winding quality problems caused by improper operation.

In summary, the wire arrangement device and system of the fully automatic motor winding machine need to meet a series of requirements and take corresponding measures to improve the precision and neatness of the wire arrangement. By optimizing wire selection, accurate tension control, debugging and calibration, paying attention to details, improving hardware configuration accuracy, controlling winding speed, and training operators, the winding quality and production efficiency of the fully automatic motor winding machine can be further improved.

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