When discussing how to achieve efficient winding of the inner and outer winding machines of electric motors while ensuring winding quality and stability, we need to carefully examine a series of key factors and their corresponding measures. The following is Vacuz’s in-depth analysis of this complex process. I hope these tips can help you!

For the inner winding machine, the realization of efficient winding first depends on the accurate grasp of the stator characteristics:

‌1. Stator slot direction‌: The inner winding machine is designed for stators with slots facing inward. This design ensures that the wire can smoothly enter the stator slot and fill it evenly.

‌2. Stator size control‌: The outer diameter and inner diameter must be within the preset range to adapt to standard winding equipment; for special sizes, customized equipment is required to meet the needs.

‌3. Stack thickness and slot distance‌: Reasonable stack thickness control and slot spacing are crucial to improving winding accuracy and efficiency.

In terms of winding technology, the inner winding machine needs to:

‌1. Optimize the winding process‌: Simplify the operation steps and reduce time costs.

‌2. Use advanced control systems: such as the combination of PLC motion controller and servo system to achieve accurate control.

‌3. Accurate tension management: Use tension sensors and control systems to ensure stable wire tension.

‌4. Improve the level of automation: Introduce touch screen programming, automatic wrapping and other functions to shorten the production cycle.

In terms of equipment configuration, it is necessary to:

‌1. Select well-known brand motors and accessories: Ensure stable equipment performance.

‌2. Real-time monitoring: Equipment operation status to ensure production safety.

The focus of the external winding machine in terms of efficient winding is slightly different:

‌1. Stator notch direction and shape: The external winding machine is suitable for stators with notches facing outward, that is, the outer rotor structure, and the appropriate winding machine model needs to be selected according to the shape and size of the stator.

‌2. Winding technology: Use flying fork winding technology to accurately control the flying fork movement trajectory and speed through programming to ensure the quality of the wire arrangement.

In terms of equipment maintenance, the external winding machine also needs:

‌Regular maintenance‌: Clean, lubricate and inspect to keep the equipment in good condition.

In addition, whether it is an internal winding machine or an external winding machine, a series of common measures need to be taken in terms of intelligence and automation, modular design, ease of operation, hardware quality, and after-sales service and maintenance:

‌1. Intelligence and automation‌: Develop a fully automatic winding system, integrate multiple automatic functions, introduce machine vision, AI image recognition and other technologies to improve production efficiency.

‌2. Modular design‌: Enable different functional modules to be independently upgraded or replaced, and quickly adapt to different stator product requirements.

‌3. Ease of operation‌: Adopt intuitive interface design, provide detailed operation guides and video tutorials, and add voice interaction functions.

‌4. Hardware quality‌: Select high-performance components from internationally renowned brands to ensure equipment stability and durability.

‌5. After-sales service and maintenance‌: Establish a professional team, provide 24-hour technical support, design a mechanical structure that is easy to disassemble and assemble, provide maintenance manuals and repair tutorials, and establish a fast supply channel for spare parts.

In summary, to achieve efficient winding of inner and outer winding machines, it is necessary to comprehensively consider stator requirements, winding process, equipment configuration, intelligence level, modular design, ease of operation, hardware quality and after-sales service. By meeting these conditions and taking corresponding measures, the stability and efficiency of the winding process can be ensured, thereby improving product quality and production efficiency.

E-mail: sales@vacuz.com