As a key equipment in the modern motor manufacturing industry, the brushless fan stator winding machine has successfully realized the automation of the winding process with its precise mechanical structure, advanced control system and intelligent software algorithm. This not only improves production efficiency, but also provides a solid guarantee for product quality and stability. Next, Vacuz will conduct an in-depth analysis of the fan stator winding equipment from three aspects: implementation method, core functions and main features.

1. Ways to achieve winding automation

‌1. Mechanical structure automation‌: The brushless fan stator winding machine adopts multi-axis linkage control technology. Through the servo motor driving the X, Y, and Z axes to work together, and with the rotating spindle, it can accurately draw the winding trajectory in three-dimensional space. For example, the needle-type inner winding machine is an outstanding representative of this technology. It uses a servo motor to drive the needle bar to move at high speed, and the mold moves left and right at the same time, so that the enameled wire is accurately wound into the stator slot. In addition, the modular fixture design adds great flexibility to the equipment, which can be quickly replaced to adapt to different types of stators, greatly shortening the changeover time.

‌2. Intelligent control system‌: The integration of PLC and servo drive enables real-time adjustment of winding parameters such as speed, tension, number of turns, etc., ensuring the consistency and stability of the winding process. The introduction of the human-machine interface (HMI) makes the operation simple and intuitive, supporting parameter setting, program calling, fault diagnosis and other functions, providing convenience for operators.

‌3. Software algorithm optimization‌: The built-in intelligent wire arrangement algorithm can automatically generate the winding path according to parameters such as the number of stator slots and wire diameter, effectively avoiding problems such as wire jumper and wire breakage. At the same time, the application of the closed-loop tension control system monitors and adjusts the tension of the enameled wire in real time, ensuring the tightness of the winding and the integrity of the wire.

2. Core functions of brushless fan stator winding machine

1. ‌Automatic winding and wire arrangement‌: The brushless fan stator winding machine can realize automatic wire feeding, winding, wire cutting and wire arrangement of the enameled wire. The whole process does not require manual intervention, which greatly improves production efficiency.

‌2. Multi-station parallel operation‌: Supports dual-station or multi-station simultaneous operation, such as a dual-station flying fork winding machine that can process two stators at the same time, further shortening the production cycle and increasing production capacity.

‌3. Parametric programming‌: The equipment can store a variety of winding programs, and can quickly switch between different models of stator production by calling preset parameters, perfectly adapting to the production needs of multiple varieties and small batches.

‌4. Real-time monitoring and fault diagnosis‌: Equipped with sensors to monitor the winding status in real time. Once abnormal tension, broken wires and other problems are found, the equipment will automatically stop and alarm, effectively reducing the scrap rate.

3. Main features of brushless fan stator winding machine

‌1. High accuracy‌: Using high-precision servo motors and guide rails, the winding accuracy can reach ±0.01mm, ensuring the uniformity and consistency of the stator winding, providing a solid guarantee for the performance and quality of the product.

‌2. High efficiency‌: The winding speed can reach more than 1000 rpm. Combined with the multi-station design, the production efficiency is more than 10 times higher than that of traditional manual winding, which improves the economic benefits for the enterprise.

‌3. Strong compatibility‌: It can adapt to brushless fan stators with different wire diameters (0.05mm-1.5mm) and different numbers of slots. It is widely used in household appliances, power tools, new energy vehicles and other fields, showing strong market adaptability.

‌4. High stability‌: The key components are imported brands, which ensures the long-term stable operation of the equipment, reduces maintenance costs, and saves valuable time and resources for the enterprise.

‌5. Easy operation‌: The human-machine interface is friendly and intuitive. Operators can get started after simple training, which reduces the dependence on skilled workers and improves the overall operational efficiency of the enterprise.

In summary, the brushless fan stator winding machine has become an indispensable and important equipment in the modern manufacturing industry with its excellent performance and broad application prospects. We believe that in the future development, it will continue to play a greater role and contribute to the transformation and upgrading and high-quality development of enterprises.

E-mail: sales@vacuz.com