In the field of motor manufacturing, skewed slot rotors are favored for their unique performance advantages. In order to better meet the winding needs of skewed slot rotors, skewed slot rotor winding machines came into being. The special winding equipment for skewed slots not only improves production efficiency, but also ensures the accuracy and consistency of winding. Next, Vacuz will take you to have a deep understanding of the characteristics, advantages and debugging methods of skewed slot rotor winding machines.

‌1. Unique design to meet complex processes‌

The skewed slot rotor winding machine is specially designed for skewed slot rotor products. The skewed slot rotor can weaken the harmonic electromotive force generated by the tooth harmonic magnetic field in the motor, thereby reducing the electromagnetic vibration and noise of the motor. However, the winding process of the skewed slot rotor is relatively complex, and the requirements for molds and guard plates are high. The skewed slot rotor winding machine has successfully solved this problem with its unique design, providing reliable guarantee for the winding of the skewed slot rotor.

‌2. High-precision control to ensure winding quality‌

The special structure of the skewed slot puts higher requirements on the accuracy of the winding machine. In order to ensure the accuracy and consistency of winding, the skewed slot rotor winding machine is equipped with a high-precision control system. This system can accurately control the winding process to ensure that each coil meets the design requirements. At the same time, the winding machine also has the ability to handle fine wires, including fine wire tension control and wire break detection, which further improves the quality of winding.

‌3. Automated production, improve production efficiency‌

The skewed rotor winding machine adopts an automated design to achieve functions such as automatic winding, automatic indexing, automatic wire arrangement, and automatic clamping and shearing. These automated operations not only reduce the labor intensity of operators, but also greatly improve production efficiency. At the same time, the winding machine is also highly flexible and adaptable, and can adapt to skewed rotor products of different specifications and models to meet various production needs.

‌4. Debugging method: ensure normal operation of the equipment‌

The debugging of the skewed rotor winding machine is a key step to ensure its normal operation and meet production needs.

(1) During the debugging process, first check whether the working area is clean and whether the mold fixture and transmission range are kept clean. Then, check whether the power connection is correct, whether the wire barrel orientation is correct, and whether the wire rack, wire wheel, wool felt, wire mouth, tensioner and other parts are in good condition.

(2) Adjust the winding parameters. Set the appropriate winding speed according to the type of wire and winding requirements; input the wire diameter parameters according to the wire used, and pay attention to the specific value of the wire diameter; set the number of turns of each coil according to the motor design requirements; set the winding spacing according to the wire diameter and winding density requirements; set the number of winding layers according to the motor coil design. At the same time, it is also necessary to set the appropriate tension according to the material and diameter of the wire.

(3) Select the appropriate winding mode, such as single-segment winding or multi-segment winding, to meet the winding requirements of different coils. After completing the above settings, calibrate the winding machine to ensure that the wire diameter measurement, tension control and other systems work properly. Check the winding effect by trying to wind a few turns, and fine-tune the winding speed, tension and other parameters according to the winding situation to ensure that they meet the requirements. When all parameters are set and confirmed after debugging, save the parameter settings for the rapid production of the same type of coils in the future.

(4) During the debugging process, be sure to follow the equipment’s safety operating procedures to ensure the safety of the operator. At the same time, regularly maintain and maintain the equipment to improve its work efficiency and service life.

In short, the skewed slot rotor winding machine plays an important role in the field of motor manufacturing with its unique design, high-precision control system and automated production. Through reasonable commissioning and maintenance, the long-term stable operation of the equipment can be ensured, providing strong support for motor manufacturing.

E-mail: sales@vacuz.com