The application of brushless motor is getting hotter and hotter, and its production process is getting more and more intelligent, for example, the stator winding link, most of the current motor manufacturers have used automatic equipment, winding efficiency has been greatly improved, and product quality consistency is also better.

BLDC Bürstenloser Motor Statorspule

Brushless motor stator winding, what equipment is commonly used? What kinds are there? How to choose more reliable?

More general brushless motor stator, there are mostly two kinds, one is used in brushless motors like models, drones, cooling fans, etc., the slot is mostly to the outside; the other is mostly used in brushless motors like pumps, power tools, household appliances, etc., the slot is mostly to the inside.

1. The former mostly uses flying fork outer winding equipment, winding is relatively simple, relying on the rotation of the flying fork and the interaction of the mold, prompting the coil to wind into the stator slot, winding speed is also relatively fast, generally up to 3000 rpm or more, single-station, double-station, four-station equipment is available, economical.

2. The latter is a needle winding equipment, relying on the up and down of the needle bar, as well as the left and right movement of the mold, the nozzle with the enameled wire, one circle winding into the stator slot, winding blowers, small pumps, such as stator products, speed up to 1000 rpm, there are double, four, six-station equipment available, high precision winding.

Automatische Motorstator-Wickelmaschine mit vier Stationen

How to choose the right winding machine equipment, in fact, mainly depends on the needs of the product, according to the shape of the product and slot orientation, choose whether to use the flying fork or needle winding, and then according to the parameters of the stator, to decide how many stations to choose the equipment, to determine these factors, the important thing is to see the factory on the ground, to see the configuration and stability of the machine, as well as the strength of the manufacturer’s situation, after a comprehensive analysis, decide what to choose equipment, which manufacturer’s equipment.

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