With the development of modern CNC technology, the integration of the circuit is becoming larger and larger, the technology is becoming more and more complex, according to conventional methods, it is difficult to locate the fault in a very small area, and once the system failure using this method can shorten the downtime and quickly find the fault trigger. There are many components of the CNC winding machine, they play a different role, the composition of various controllers in order to constitute a complete set of processing operation process.
Winding machine manufacturers to talk about what role the sensor plays in the winding machine?
Counting, speed and other parameters of the detection
Counting function is a basic function of the sensor in the winding machine, it is mainly the winding machine output count and winding machine spindle lap count; spindle rotation speed is also dependent on the sensor to achieve the data, the user can easily calculate the output, different wire diameter selection of different winding speed also has a unified data, these are the role of the sensor in the winding machine.
In the automatic magnetic ring winding machine line system needs a sensor to tell the equipment what position is the starting point, what position is the big value, these are dependent on the sensor to complete the process, today’s automatic winding machine does not need manual operation of the process, the winding machine is equipped with sensors in each position, the skeleton to the position, the tail frame position and a series of actions to complete the sensor to achieve.
The function program can be used to check the accuracy and reliability of the winding machine in performing these functions, so as to quickly determine which function of the system is not working, and then determine the possible cause of the failure. This method is a better way to determine the fault of the winding machine for long term lack of maintenance and long term idle CNC winding machine and the inspection when the machine is turned on for the second time and when the red wire machine causes a lot of scrap but no alarm, and it is difficult to determine for a while whether it is due to a programming or operation error or a fault of the winding machine. And you can run the function test program several times continuously to diagnose the system operation stability of the whole winding machine.
There are many customers in the purchase of stranded wire machine after its setup and use are not well understood, the winding machine manufacturers take you to understand the following.
1. First of all, you must have a considerable understanding of the characteristics of the wire type of the skeleton, the number of turns and the appearance of the material, winding speed
2. Coarse wire should not be too fast (over speed), but must pay attention to the low and medium speed torque is sufficient.
3. The winding speed of fine wire should not be too slow, but must be started with slow climbing speed to avoid pulling the wire off.
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