Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

Vacuz 5 Sets FPV Drone Motor Rotor Automatic Magnets Steel Insertion Assembly Machine Equipment Shipping to Turkey

E-Mail: sales@vacuz.com

Vacuz Automatic Electrostatic Epoxy Powder Coating Painting Machine Line For Drone FPV UAV Stator Core Lamination

1. High-precision winding

The equipment is equipped with advanced servo control systems and high-precision sensors, which can accurately control every subtle movement of the needle. Whether it is the trajectory, speed or tension, it is all under control. This high-precision control ensures that each circle of wire can be evenly and tightly wound in the stator slot, effectively avoiding defects such as coil deformation, short circuit or open circuit. The manufactured coils are accurate in size and shape, and the electrical performance and quality have reached a high level.

2. Efficient automation

The fully automatic needle-type internal winding machine realizes the full process automation operation from loading, winding to unloading, just like an efficient production line. Manual intervention is reduced to a minimum, and the risk of human error is also reduced. The winding speed is hundreds of revolutions per minute or even higher, and multiple parts can be wound simultaneously. This not only greatly shortens the production cycle, but also significantly reduces the cost of the enterprise, allowing the enterprise to take the lead in the fierce market competition.

3. High flexibility

The equipment can quickly switch different winding tasks through simple programming and parameter adjustment. No matter what type and specification of coil production needs, it can easily cope with it. Enterprises do not need to purchase multiple devices for different products, but can complete the winding work of multiple products on one device. This not only reduces equipment investment, but also reduces production costs and improves the overall competitiveness of the enterprise.

4. Versatility

The fully automatic needle-type internal winding machine has a variety of winding modes and programs. Enterprises can achieve diversified production of products through simple program adjustments. No matter how the market demand changes, it can quickly adapt and meet it. This versatility not only meets the market demand for personalized products, but also brings more business opportunities and development space for enterprises.

5. Strong stability

The equipment adopts mature control technology and structural design, with stable operating performance and reliability. During long-term operation, it basically does not fail or misoperate, ensuring the stability and consistency of production. This stability not only improves product quality and production efficiency, but also reduces the company’s maintenance costs and risks.

6. High degree of intelligence

The fully automatic needle-type internal winding machine can automatically identify, adjust and optimize the winding process through preset parameters and adaptive algorithms. This degree of intelligence not only improves production efficiency and quality control, but also brings more convenience and benefits to the company. Operators only need to easily set parameters to achieve efficient and accurate winding production.

Requirements for stators:

Of course, to give full play to the technical advantages of the fully automatic needle-type internal winding machine, certain requirements need to be put forward for the stator. The slot direction needs to be inward to ensure that the wire enters smoothly and fills the stator slot; the outer diameter, inner diameter and height need to be within a reasonable range to avoid wire damage or breakage; the stack thickness needs to be controlled within a certain range to ensure the stability and efficiency of the winding process; the slot distance needs to be reasonable to improve the winding accuracy and speed. At the same time, it is also crucial to choose the appropriate winding wire diameter according to actual needs.

Vacuz 4 Stations DC Ceiling Fan Motor Automatic Outer Stator Coil Winding Machine Equipment

In summary, the fully automatic needle-type internal winding machine has shown strong competitiveness in the field of motor manufacturing with its technical advantages such as high-precision winding, efficient automation, high flexibility, versatility, strong stability and high degree of intelligence. At the same time, we should also pay attention to the requirements for the stator to ensure that it matches the winding machine and jointly create more high-quality and efficient coil products.

E-Mail: sales@vacuz.com

Customize Hochwertige Drohne RC UAV BLDC Motor Kern Laminierung Fan Brushless Stator Laminiert Elektrische Drohne Motor Stator Kern

1. Equipment hardware optimization

1. Upgrade of wire arrangement mechanism design

‌a. High-precision screw guide‌: A combination of ball screw and linear guide is used to ensure that the positioning error of the wire arrangement device is controlled within ±0.01mm during high-speed movement.

‌b. Dynamic response optimization‌: The structure of the wire arrangement device is optimized through finite element analysis, the inertial mass is reduced, and the acceleration is increased to more than 1.5G to meet the needs of high-speed start and stop.

‌c. Adaptive adjustment of wire nozzle‌: Using a wire nozzle made of ceramic or tungsten carbide, with pneumatic or electric fine-tuning mechanism, the change of wire diameter is compensated in real time to ensure the accuracy of wire arrangement.

2. Drive system upgrade

‌a. High power density servo motor: Select a servo motor with a rated speed of not less than 3000RPM to achieve micron-level positioning accuracy.

‌‌b. Direct drive technology: Use a torque motor on the winding spindle to eliminate mechanical transmission errors and increase the speed to more than 5000RPM.

2. Control algorithm optimization

1. Wire arrangement algorithm optimization

a. ‌Spiral trajectory planning: Establish a three-dimensional mathematical model based on the stator slot type, and use a non-uniform rational B-spline algorithm to generate a smooth wire arrangement path to reduce the bending stress of the wire.

b. ‌Speed ​​look-ahead control‌: Slow down in advance at the corners of the path to avoid the occurrence of wire throwing out or overlapping due to centrifugal force.

‌c. Dynamic calculation of slot full rate‌: Real-time monitoring of the number of wound turns, and adjustment of the wire arrangement spacing through closed-loop feedback to ensure the uniformity of the slot full rate.

2. Motion control algorithm optimization

a. S-type acceleration and deceleration curve: The seven-segment S-curve is used to plan the speed trajectory, and the acceleration change rate is controlled within a reasonable range to reduce mechanical shock.

‌b. Vibration suppression algorithm: Based on the modal analysis results, a notch filter is injected at the key frequency point to reduce the impact of resonance on speed stability.

‌c. Thermal error compensation: The temperature distribution of the motor and the screw is monitored by an infrared thermal imager, a thermal deformation model is established, and the position command is corrected in real time to compensate for thermal errors.

III. Process parameter matching and optimization

‌a. Wire diameter-speed-tension mapping table: Establish a database of optimal speed-tension combinations corresponding to different wire diameters for quick call.

‌‌b. Optimization of slot type-wire arrangement strategy: For different types of slot types, adjust the wire arrangement spacing and the number of winding layers to improve winding efficiency.

‌‌c. Idle time compression: Optimize the timing of auxiliary actions such as wire cutting and commutation, reduce idle time, and improve production efficiency.

IV. System Integration and Debugging

1. Intelligent Monitoring and Self-diagnosis

a. Deploy machine vision system to monitor the arrangement status of wires in real time and improve the accuracy of defect detection.

b. Integrate multi-source sensors to predict equipment failures through machine learning algorithms and perform maintenance in advance.

2. Process Database and Adaptive Optimization

a. Establish a database containing a large number of process parameters to support fast parameter matching based on stator models and wire specifications.

b. Introduce reinforcement learning algorithms to automatically adjust parameters such as wire arrangement speed and tension according to real-time production data to achieve adaptive optimization.

Precision Lineup Automotive Motor Zwei Spindeln Automatische BLDC Brushless Äußere Statorspule 2 Stationen Flying Fork Wickelmaschine

Through the implementation of the above measures, we can optimize the wire arrangement and speed problems of the motor stator automatic winding machine. These optimization measures not only improve the production efficiency and product quality of the equipment, but also inject new vitality into the development of the enterprise.

E-Mail: sales@vacuz.com

Customize Hochwertige Drohne RC UAV BLDC Motor Kern Laminierung Fan Brushless Stator Laminiert Elektrische Drohne Motor Stator Kern

1. Efficient and automated production

The equipment integrates a robotic arm or a special fixture to realize the automatic grasping, positioning and clamping of the stator core, and seamlessly connects with the logistics line. This efficient and automated production method significantly improves production efficiency. The winding speed of a single station can reach 1000-3000 rpm, and the efficiency of multi-station equipment is increased by 3-5 times, and it can work continuously for 24 hours, easily meeting the needs of large-scale production.

2. High-precision winding

The stator automatic loading and unloading winding machine adopts a precision winding head driven by a servo motor and is equipped with an advanced tension control system. This combination can ensure the stable winding of the wire and high winding accuracy. The wire diameter deviation is ≤±0.01mm, which ensures the close arrangement and consistency of the coil, thereby improving the performance and quality of the motor.

3. Intelligent control and detection

The equipment accurately adjusts the winding speed, number of turns, number of layers and other parameters through the PLC controller, and the debugging process is simple and fast. At the same time, it is also equipped with coil turn detection, wire diameter detection, insulation performance detection and other modules to monitor the winding quality in real time. It is worth mentioning that the equipment introduces machine vision technology to detect the appearance defects of the stator after winding, such as broken wires, jumpers, abnormal number of turns, etc. This intelligent control and detection method can automatically detect and handle abnormal conditions in the winding process, greatly reducing the need for manual intervention.

4. Flexibility and compatibility

The stator automatic loading and unloading winding machine is like a versatile artist, which can be quickly adjusted according to different stator specifications and winding requirements. It supports flexible settings of parameters such as coil turns, winding speed, winding tension, etc., and the reserved interface also supports the expansion of future functions (such as automatic encapsulation, varnishing, etc.). This flexibility and compatibility enables the equipment to wind a variety of different types and specifications of coils, and easily cope with small batch and multi-variety production tasks.

5. Energy saving and stability

The equipment also performs well in energy saving, adopts more effective control methods, and has higher energy efficiency. At the same time, the equipment has strong stability, MTBF (mean time between failures) ≥ 5000 hours, and changeover time ≤ 15 minutes (including mold replacement and process parameter adjustment). This reduces equipment adjustment time, reduces enterprise costs, and creates more economic benefits for the enterprise.

Methods to meet detail requirements

To ensure that the stator automatic loading and unloading winding machine performs at its best, the following detail requirements must be met:

‌1. Equipment selection and configuration‌: According to the stator type, winding accuracy requirements and production efficiency requirements, reasonably select the motor and drive mode. Select high-quality guide rails, ball screws and high-precision sensors to ensure that every step of winding is accurate. Configure automatic tension control system, automatic loading and unloading system, automatic wire changing device and automatic detection function to improve overall production efficiency.

2.‌Winding process optimization‌: According to the stator structure and specifications, a detailed winding plan is formulated, accurate tension control is performed, and the winding speed is controlled within a reasonable range. With the help of high-precision winding machines and tension control systems, ensure that the slot full rate meets the standard.

‌3. Equipment maintenance and care‌: Regularly maintain the winding equipment to ensure that it is in good condition. Special treatment is performed on the thick wire, and the equipment is regularly inspected and maintained to ensure that there are no impurities or foreign objects in the wire wheel, wire nozzle and other parts.

‌4. Personnel training and management‌: Provide employees with regular training and communication opportunities to improve their operating skills and safety awareness. Establish a complete equipment management system and strengthen daily inspections and maintenance of equipment.

Produktionslinie für Statorspulen von Bürstenmotoren

In summary, the stator automatic loading and unloading winding machine has shown strong competitiveness in the field of motor manufacturing with its technical advantages such as efficient automated production, high-precision winding, intelligent control and detection, flexibility and compatibility, energy saving and stability. At the same time, doing a good job in detail requirements is also the key to ensuring the good performance of the equipment.

E-Mail: sales@vacuz.com

Vacuz 3115 FPV Drone Rotor Magnetic Steel Insertion Machine + 1 Ton Servo Bearing Shaft Stator Base Pressing Machine Shipping

1. Precision control: closed-loop management from source to finished product

1. Precision control of key components

a. Magnet positioning accuracy

Problem: Large deviation of magnet mounting angle will lead to increased torque fluctuation.

‌Solution‌: Use visual positioning system combined with high-precision manipulator to achieve accurate control of magnet angle error. Use laser rangefinder to monitor magnet height in real time, and adjust mounting pressure through closed-loop feedback.

‌Case‌: A drone motor production line successfully reduced the magnet angle error significantly through visual positioning technology, and torque fluctuation was also reduced.

b. Rotor core concentricity

‌Problem‌: Core eccentricity will cause vibration and noise.

‌Solution‌: Use high-precision hydraulic clamps with online concentricity detectors to correct the clamp position in real time. Perform dynamic balancing correction on the core to ensure that the imbalance is within a reasonable range.

‌Case‌: A new energy vehicle motor production line significantly reduced rotor vibration through dynamic balancing correction technology.

2. Assembly process precision control

Bearing press accuracy‌

‌Problem‌: Uneven bearing press force will shorten the bearing life.

‌Solution‌: Use a servo press system to monitor the press force-displacement curve in real time to ensure that the press force fluctuation is within a controllable range. Add a temperature compensation module to adjust the press parameters according to the ambient temperature.
‌End cover assembly gap‌

‌Problem‌: Uneven gap between the end cover and the core will cause magnetic leakage.

‌Solution‌: Use a laser triangulation meter to monitor the gap between the end cover and the core in real time, and automatically adjust the end cover position through an adaptive assembly algorithm.

2. Performance optimization: synergistic improvement of design and process

1. Magnet shape optimization

Technology: Halbach array or segmented magnets are used to reduce magnetic leakage and improve air gap magnetic density.

‌Case: A servo motor successfully improved torque density by optimizing the magnet shape.

2. Magnetization process optimization

Technology: Use pulse magnetizer to achieve multi-pole synchronous magnetization to ensure magnetic pole consistency.

‌Case: A high-speed motor reduces cogging torque by optimizing the magnetization process.

3. Dynamic performance optimization

‌High-speed dynamic balancing technology

Technology: Use a semi-automatic deweighting machine to deweight the rotor at high speed to ensure that the unbalance is within a controllable range.

‌Case: A high-speed hair dryer motor significantly reduces vibration and prolongs its life through dynamic balancing optimization.

‌Temperature rise control technology

Technology: Embed thermocouples inside the rotor to monitor temperature distribution in real time, and optimize the heat dissipation structure through fluid simulation.

‌Case‌: A drone motor has effectively reduced temperature rise and improved efficiency by optimizing the heat dissipation structure.

III. Summary and Suggestions

‌1. Precision control is the basis‌: Prioritize upgrading core equipment such as visual positioning, servo press-fitting, and dynamic balancing correction to ensure that the error of key parameters is within the controllable range.

‌2. Performance optimization is the core‌: Improve torque density, efficiency and life through technologies such as magnetic circuit design, magnetization process, dynamic balancing, and temperature rise control.

3. ‌Intelligence is the future‌: Introduce machine vision, AI, digital twins and other technologies to achieve adaptive optimization of production lines and flexible production.

‌4. Data-driven is the guarantee‌: Establish a process database combined with sensor data to achieve full life cycle quality traceability.

2 Sets Vacuz Customize Max 220mm OD FPV UAV Drone Motor Rotor Automatic 2 Side Dynamic Balancing Machine Shipping

Through the implementation of the above measures, we can achieve high-precision, high-performance and high-flexibility production of brushless motor rotor assembly production lines to meet the stringent requirements of new energy vehicles, industrial automation, consumer electronics and other fields.

E-Mail: sales@vacuz.com

Vacuz 4 Stations DC Ceiling Fan Motor Automatic Outer Stator Coil Winding Machine Equipment

1. High accuracy and high efficiency

The equipment adopts advanced servo drive and precision control system to accurately perform winding operations. The flying fork structure rotates at high speed to evenly and delicately wind the enameled wire into the stator slot, and cooperates with precise guard plates and die heads to achieve accurate positioning and close arrangement of the coil. In addition, the multi-station design (such as single station, double station, and four stations) is like a multi-line parallel production line, which can process multiple stators at the same time, significantly improving production efficiency and making production smoother.

2. Flexibility and compatibility

The fully automatic flying fork stator winding machine demonstrates its strong adaptability and inclusiveness. It supports single-strand or multi-strand winding, with a wide range of wire diameters, from 0.1mm to 1.3mm (special needs can also be customized), meeting the needs of wires of different specifications. By simply replacing the mold, the equipment can quickly adapt to stators of different sizes and shapes. Whether it is a model aircraft motor, a new energy vehicle motor or a cooling fan motor, it can easily cope with it, showing its wide application prospects.

3. Automation and intelligence

The equipment integrates the essence of automation and intelligence, and realizes the automation of the entire process from automatic loading and unloading, automatic clamping, winding to wire cutting. Operators only need to easily take and put materials to complete production, which greatly reduces labor intensity. At the same time, the human-machine interface is like the intelligent brain of the equipment, allowing users to freely set parameters such as winding speed, tension, and cross-slot, and monitor the equipment status in real time to ensure the stability and traceability of the production process, making production more intelligent and transparent.

3. Modularity and maintainability

The equipment adopts a modular design, which is flexible like building blocks, and key components (such as fixtures and molds) are easy to replace and maintain. This design not only reduces maintenance costs, but also improves the reliability and service life of the equipment. Regularly checking the accuracy and smoothness of the mold and stator frame is like doing a fine maintenance for the equipment, which can avoid wire damage and ensure production quality.

4. Precautions during the outer winding process

During the outer winding process, wire diameter and tension control, equipment adaptability, operating specifications, and equipment maintenance and care are all crucial. When winding thick wires, the speed needs to be reduced and the tension needs to be reduced; when winding thin wires, the tension needs to be stable. At the same time, for special wire diameters or stator shapes, special machines need to be selected or customized. In terms of operating specifications, it is necessary to flexibly adjust the winding speed, design a reasonable winding path, and use auxiliary tools to reduce the tension and bending force of the wire. Equipment maintenance and care should not be ignored. Regular inspection of key components and monitoring of equipment operating status are the key to ensuring long-term and stable operation of the equipment.

5. Safe operation

Safety is always the first priority. Operators need to wear protective equipment to avoid scratches on the wire or injuries from splashes. At the same time, the equipment should be equipped with an emergency stop button to ensure that it can stop running quickly under abnormal circumstances to ensure the safety of personnel and equipment.

Vacuz 4 Stations DC Ceiling Fan Motor Automatic Outer Stator Coil Winding Machine Equipment

In summary, the fully automatic flying fork stator winding machine has shown strong competitiveness in the field of motor manufacturing with its high accuracy, high efficiency, flexibility, compatibility, automation and intelligence, modularity and maintainability. At the same time, we should also pay attention to the precautions and safe operating specifications during the external winding process to ensure the smooth progress of production.

E-Mail: sales@vacuz.com

12pcs 0.3mm Multiple Wires Vacuz Automatic Hub Drone Motor Stator Coil Flying Fork Winding Machine Equipment

1. Optimization of equipment hardware

1. High-precision drive and transmission system

a. Servo motor and driver: Select high-performance servo motors, such as Panasonic, Delta, Fuji and other brands, to ensure excellent dynamic response and positioning accuracy during high-speed operation.

‌b. Precision transmission components: Use imported high-precision screws and guide rails, such as THK, HIWIN and other brands, to reduce vibration and wear during high-speed operation, thereby extending the service life of the equipment.

‌c. Synchronous pulleys and couplings: Optimize the transmission structure, reduce mechanical clearance, and ensure the accuracy and stability of multi-station synchronous operation.

2. High-speed tension control system

‌a.‌Digital tensioner‌: Equipped with a high-precision digital tensioner, the tension is adjusted in real time to ensure that the wire does not break or relax during high-speed winding.

‌b.‌Tension fluctuation control‌: Through a closed-loop feedback system, the tension fluctuation is controlled within ±5% to improve the uniformity and consistency of winding.

3. High-speed wire nozzle and wire arrangement mechanism

‌a.‌Ceramic or carbide wire nozzle‌: The wire nozzle made of wear-resistant materials reduces the damage to the wire caused by high-speed friction.

‌‌b. High-speed wire arrangement device‌: Use a high-precision wire arrangement mechanism to ensure that the wire is evenly arranged at high speed to avoid the occurrence of overlapping or jumper wires.

2. Upgrade of the control system

‌Distributed control system‌: Through PLC or motion controller, multi-station independent control and synchronous operation are realized to improve production efficiency.

‌High-speed communication protocol‌: Real-time communication protocols such as EtherCAT and Profinet are used to ensure the rapid response of control instructions and the accuracy of transmission.

3. Optimization of process parameters

‌Speed ​​and tension matching‌: Adjust the winding speed and tension according to the wire specifications (wire diameter, material) to ensure that the wire does not break or deform during the winding process.

‌Slot full rate control‌: By optimizing the winding procedure, ensure that the stator slot full rate is within a reasonable range (usually 70%~85%) to avoid overload.

4. Strengthening environmental management

‌Temperature and humidity control‌: Keep the workshop temperature at 20~25℃ and the humidity at 40%~60% to prevent electronic components from getting damp or overheating and ensure the stable operation of the equipment.

‌Dust and anti-static‌: Install air purification equipment to reduce the impact of dust on the equipment; use anti-static floors and tooling to avoid static electricity from damaging electronic components.

12pcs 0.3mm Multiple Wires Vacuz Automatic Hub Drone Motor Stator Coil Flying Fork Winding Machine Equipment

In summary, by promoting the coordinated advancement of multiple dimensions such as equipment hardware, control system, process optimization and environmental management, the high-speed winding of multi-station stator winding machines can be effectively achieved and stability can be guaranteed. The implementation of these measures not only improves production efficiency and product quality, but also injects new vitality into the development of enterprises.

E-Mail: sales@vacuz.com

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

Vacuz Automatic Toroidal Inductor Coil Lead Wire Cutting Forming Machine + Transformer Coil Copper Foil Winding Machine Shipment

E-Mail: sales@vacuz.com

Vacuz 2 Sets Automatic 1 Ton Servo Ring Cover Shaft Bearings Pressing Machines + FPV Drone Rotor Balancing Machine Delivery

Vacuz 2 Sets Automatic 1 Ton Servo Ring Cover Shaft Bearings Pressing Machines + FPV Drone Rotor Balancing Machine Delivery

Vacuz 2 Sets Automatic 1 Ton Servo Ring Cover Shaft Bearings Pressing Machines + FPV Drone Rotor Balancing Machine Delivery

E-Mail: sales@vacuz.com

4 Sets Vacuz Automatic FPV Drone Motor Rotor Automatic 2 Sides Dynamic Balancing Machines Shipping to India

4 Sets Vacuz Automatic FPV Drone Motor Rotor Automatic 2 Sides Dynamic Balancing Machines Shipping to India

4 Sets Vacuz Automatic FPV Drone Motor Rotor Automatic 2 Sides Dynamic Balancing Machines Shipping to India

4 Sets Vacuz Automatic FPV Drone Motor Rotor Automatic 2 Sides Dynamic Balancing Machines Shipping to India

E-Mail: sales@vacuz.com