What are the operating methods and precautions for automatic rotor assembly lines? How to maintain and repair them?

The application of automated rotor assembly lines not only improves rotor assembly efficiency but also enhances product consistency. To ensure stable operation of the rotor assembly line, mastering its usage and maintenance methods is essential. So, what are the usage methods and precautions for automated rotor assembly lines? How to maintain them? Vacuz will provide a brief introduction below!

I. Usage Methods

1. Start-up Preparation

Power and Air Supply Check: Turn on the main power switch and confirm the power indicator light is on; check if the air supply pressure meets the equipment requirements (usually 0.5-0.7MPa), and ensure there are no leaks in the air pipe connections.

Equipment Self-Check: After starting the equipment, observe whether the sensors, fixtures, and other components are operating normally. For example, an infrared thermal imager can detect abnormal temperatures at electrical nodes, preventing short-circuit risks.

Parameter Settings: Adjust process parameters according to the rotor model, such as pressing force, welding temperature, and dynamic balance threshold. Input data through the human-machine interface to ensure that the parameters match production requirements.

2. Production Operation

Material Loading: Place rotor components (such as cores, windings, commutators, etc.) in designated areas to avoid accumulation or obstruction of passageways. Critical components (such as bearings) must be fully inspected using optical measuring instruments to ensure dimensional accuracy.

Automated Assembly: The equipment completes pressing, welding, and inspection processes according to preset programs. For example, laser welding can replace traditional spot welding, reducing the heat-affected zone and increasing the weld pass rate to 99.9%.

Quality Inspection: After dynamic balancing, X-ray flaw detection is added to check for internal porosity or inclusions; real-time analysis of pressure-displacement curves automatically identifies hidden defects such as microcracks.

3. Shutdown Procedure

Normal Shutdown: Press the stop button and wait for the equipment to completely stop before disconnecting the air switch on the control cabinet.

Emergency Shutdown: In case of equipment malfunction, immediately press the emergency stop button, disconnect the power supply, and notify maintenance personnel.

II. Vorsichtsmaßnahmen

1. Operating Procedures

Pre-job Training: Operators must undergo systematic training to familiarize themselves with the equipment structure, process parameters, and emergency handling procedures. Untrained operation or unauthorized parameter alteration is strictly prohibited.

Focus on work: Do not wander around, chat, or engage in activities unrelated to work. Report any discomfort or fatigue immediately to avoid operational errors.

Safety Protection: Wear protective equipment (such as gloves and goggles). Do not touch moving parts with your hands. Power must be disconnected when cleaning equipment to prevent electric shock or mechanical injury.

2. Environmental and Material Management

Environmental Control: Configure a constant temperature and humidity system (temperature 20-30℃, humidity ≤65%) to reduce the impact of environmental fluctuations on equipment accuracy; add static electricity elimination devices to prevent dust from adhering to parts.

Material Placement: Materials should be placed in designated areas and quantities; tools should be placed in designated locations to avoid the introduction of foreign objects. For example, small hardware parts must be cleaned promptly to prevent them from getting stuck in chains or gears.

3. Emergency Handling

Fault Response: Familiarize yourself with the location of the emergency stop button. In case of abnormal equipment noise, air leakage, or burning electrical smell, immediately stop the machine and notify maintenance.

Data Recording: Establish a fault database, collect past anomaly cases, and create a 3D interactive fault tree for employee drills.

III. Maintenance and Upkeep

1. Daily Maintenance

Cleaning and Lubrication: Clean the surface and interior of the equipment daily, and check the lubrication points (such as guide rails and lead screws) for sufficient oil level and oil quality.

Tightening Check: Check screws and nuts for looseness, and ensure air pipe connections are secure to prevent leaks or insufficient air pressure.

Safety Check: Confirm that the equipment is properly grounded, electrical wiring is undamaged, and safety protection devices (such as millimeter-wave radar) are functioning correctly.

2. Periodic Maintenance

Key Component Replacement: Replace wear parts (such as bearings, belts, and seals) according to the maintenance plan to prevent potential failures.

Accuracy Calibration: Regularly calibrate sensors and measuring instruments (such as optical measuring instruments) to ensure accurate data.

System Upgrade: Optimize the control system according to production needs.

3. Long-Term Inactivity Maintenance

Rust Prevention: Clean the equipment before shutdown, apply rust-preventive oil, and cover with a dust cover.

Regular startup: When the equipment is to be shut down for an extended period, start it up for 1-2 hours monthly to prevent parts from rusting or seizing.

What are the operating methods and precautions for the automatic rotor assembly line? How to maintain it? Vacuz has provided a simple explanation above; we hope this information is helpful!