General brushless motor stator winding, for the line are certain requirements, the basic requirement is that it must be row tight, not bloated, some high requirements also need to do precision line, so what is the secret of automatic motor winding machine line? How to quickly adjust the line requirements? The following Vacuz briefly introduce it to you!

Automatic motor winding machine wiring secrets:

1. Select the right wire

Core point: according to the product requirements to choose the right type of wire, such as copper wire, aluminum wire, etc., and consider the differences in the wire and the manufacturer’s specifications, and reasonably adjust the setup parameters.

Practical advice: study the product specification in detail, communicate with suppliers to confirm the wire specifications to ensure accurate selection.

2. Control tensioner

Core point: the tensioner is the key to keep the tension of the wire stable, too little or too much tension will affect the quality of the winding.

Practical advice: refer to the tension table, use high quality tensioner, and fine-tune the tension value according to the actual winding effect.

3. Optimization of the wire arrangement device and die device

Core point: Ensure the precision of the coordination between the wire arrangement device and the mold device, in order to improve the winding accuracy.

Practical suggestions: through the full winding debugging, gradually adjust the position of the wire arrangement device and mold device until the winding effect meets the requirements.

4. Ensure the precision of PLC servo drive controller

Core point: choose high quality controller, ensure the setting and data precision, improve the control stability and accuracy.

Practical advice: calibrate the controller regularly to ensure stable and reliable performance.

5. Reasonable setup of wire harness length and spacing

Core point: Avoid excessive length or shortness of the wire harness, which may lead to winding or crossing, and maintain proper spacing to ensure the efficiency and quality of the winding.

Practical suggestions: Set the length and spacing of the wire harness according to product requirements and wire characteristics, and conduct actual tests to verify.

6. Pay attention to the direction of the wire harness

Core point: Keep the direction of the wire harness consistent, avoid tangling or crossing.

Practical advice: regularly check the direction of the harness in the process of arranging wires, and correct deviations in a timely manner.

7. Harness closure

Core point: according to the product demand for harness closure processing, to ensure the tightness and aesthetics.

Practical advice: the use of professional tools and methods for harness closure processing, to ensure that the closure effect in line with product requirements.

Quickly adjust the wiring requirements of the method:

1. Adjusting the position of the wire wheel and wire clip

Core Points: Return the wire row wheel and wire clamp to the position and keep them vertical, adjust the position so that they are at the same height.

Practical advice: Use special tools to make fine adjustments to ensure that the position of the spool and clamp is accurate.

2. Adjust the tension of the wire clamp

Core point: Control the tension of the wire clamps within the appropriate range to change the speed of the wires and ensure the stability of the wires.

Practical suggestion: Adjust the value of wire clamp tension according to the characteristics of the wire and the winding speed, and carry out tests to verify.

3. Adjust motor speed

Core point: Adjust the speed of the winding machine by controlling the speed of the motor and increase the tension of the wire clamp to ensure the stability.

Suggestion: Use the control panel or remote control to gradually adjust the motor speed until it meets the state.

4. Regular Inspection and Maintenance

Core point: Regularly check the winding status and wiring circuits of the winding machine and maintain key components to ensure proper operation.

Practical advice: Make a regular maintenance plan and implement it in place and record the maintenance situation for subsequent reference.

5. Pay attention to safety and environmental protection

Core point: Pay attention to personnel safety and environmental hygiene in the process of arranging wires to avoid accidents or pollution of the environment.

Suggestions: Strengthen staff safety education and training to enhance safety awareness and keep the working environment clean and orderly.

By mastering and applying the above tips and methods, users can significantly improve the efficiency and quality of the automatic motor winding machine, to meet the production demand and enhance product competitiveness.

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