Brushless motor stator winding, there are ordinary winding, there are also precision winding and lining, so how to make stator winding and lining more precise? How to choose a good winding machine equipment? Vacuz give you an introduction to it! I hope it can help you!

Electric Power Tools Inner Motor Stator Coil

Electric Power Tools Inner Motor Stator Coil

1. Equipment configuration: select high-precision winding equipment, and ensure that its configuration meets the stator winding requirements. Generally speaking, the winding equipment should have high-precision servo motors, rows of wires and tension controllers and other key components to ensure the accuracy and stability of the winding.

2. Mold design and processing accuracy: the design and processing accuracy of the mold has a great impact on the accuracy of winding and wiring. The design of the mold should be in line with the shape and size of the stator, and the processing accuracy should reach a certain standard. At the same time, the mold polishing must meet the requirements, there should be no bumps, burrs, etc..

3. Debugging and setting: When installing and debugging the equipment, adjust the position and distance according to the requirements of the stator and set the parameters. During the debugging process, it is necessary to ensure that the machine runs stably without jitter, and at the same time, it is necessary to ensure that the wiring is neat and precise.

4. Operator skills: the skill level of the operator also has a great impact on the accuracy of winding and wiring. Operators should receive professional training to master the skills and precautions of winding and arranging cables to avoid errors caused by improper operation.

5. Environmental factors: the accuracy of winding and wiring is also affected by environmental factors. Therefore, the winding environment should be kept clean and dust-free, and should avoid the influence of vibration sources or high temperature equipment around.

When choosing a good winding machine equipment, you can consider the following aspects:

1. Production efficiency: choosing efficient winding equipment can greatly improve production efficiency and reduce production costs. Therefore, when choosing the winding machine equipment, you should pay attention to whether its production efficiency meets your needs.

2. Core configuration: the higher the configuration of the winding equipment, precision winding effect and machine stability performance will generally be better. But the price may be high. Therefore, when choosing the winding machine equipment, you should choose the appropriate configuration of the machine according to your stator products.

3. Compatibility and flexibility: some products have a variety of models, the need to be able to quickly replace the model. At the same time, for products that are highly versatile in a small range, compatible winding equipment should be selected. Therefore, when choosing the winding machine equipment, you should pay attention to its compatibility and flexibility to meet your needs.

4. Manufacturer’s strength and after-sales service: Choose a strong and reputable manufacturer to ensure after-sales service and quality of equipment. When choosing the winding machine equipment, you should know the strength, reputation and after-sales service of the manufacturer.

5. Price: After confirming that the product can be made and all the conditions of the manufacturer are met, the first thing you should do is to find out whether the price of the winding machine is within your budget. Price is also an important factor to consider when choosing wire winding machine equipment.

Air Conditioner Linear Segment Stator Motor Coil

Air Conditioner Linear Segment Stator Motor Coil

To sum up, in order to realize the precision of stator winding and wiring and to choose a good winding machine equipment, it is necessary to comprehensively consider the equipment configuration, mold design and machining accuracy, debugging and setup, operator skills, environmental factors, and productivity, etc., and to make comprehensive consideration and weighing of the iron core configuration, compatibility and flexibility, manufacturer’s strength, after-sales service, and price.

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