Automatic motor stator winding machine as a key equipment in the motor manufacturing process, its winding speed directly affects the production efficiency and quality. The following are several major factors affecting the speed of the winding machine and the corresponding optimization measures, Vacuz briefly introduce it to you! I hope it can help you!

First, the equipment configuration

1. Motor configuration: the performance of the motor directly affects the speed and stability of the winding machine. Choose a high-performance motor can provide stronger power and more stable operation, thus increasing the winding speed.

2. Other hardware configuration: the quality and performance of components such as guide rails, screws, cylinders, etc. will also affect the speed and efficiency of the winding machine. These components need to meet the design requirements to ensure the stability and precision of the winding machine.

Second, enameled wire and enameled wire size

The material and diameter of the enameled wire have a significant impact on the winding speed. For example, enameled copper wire is usually stiffer than aluminum or iron wire, and the winding speed may be different as a result. At the same time, the larger the wire diameter, the slower the winding speed will usually be. Therefore, it is critical to choose the right wire material and diameter according to production needs.

Third, speed parameter setting

Operators need to adjust the speed parameters according to different skeleton products and production requirements. If the parameters are set incorrectly or unreasonably, it will directly affect the winding speed. Therefore, reasonable setting speed parameters is the key to ensure the stability of the winding speed.

Fourth, the number of turns and winding method

The more turns of the product, the higher the winding speed requirements. At the same time, if the use of multiple lines at the same time winding method, the speed will be reduced accordingly. Under the premise of ensuring product quality, minimizing the number of turns and adopting more efficient winding methods can effectively improve the winding speed.

V. Tension device setting

Tension device is one of the key components of the winding machine, and its setting directly affects the winding quality and speed. If the tension setting is not reasonable, it will lead to loose or tight wire, thus affecting the winding speed. Therefore, the reasonable setting of the tension device is to ensure the quality of winding the key.

Sixth, equipment maintenance and operating habits

Routine maintenance and repair of equipment is essential to keep the winding machine running at high speed. If the equipment is aging, severe wear and tear or lack of maintenance, it will lead to a decrease in winding speed. At the same time, the operator’s operating habits will also affect the winding speed.
Therefore, strengthening equipment maintenance and upkeep, as well as training operators to improve their operating skills and experience level, are key to ensuring efficient and stable equipment operation.

In order to improve the speed efficiency of automatic motor stator winding machine, the following measures can be taken:

1. Optimize the equipment configuration: choose high-performance motors and other key components to ensure that the quality and performance of the equipment meet the requirements. At the same time, you can consider increasing the number of work stations to improve production efficiency.

2. Choose the right wire and diameter: choose the right wire material and diameter according to the production demand to optimize the winding speed and efficiency.

3. Reasonable setting speed parameters: According to the product requirements and equipment performance, reasonably adjust the speed parameters to ensure that the winding speed is both fast and stable.

4. Optimize the number of turns and winding methods: under the premise of ensuring product quality, try to reduce the number of turns and adopt more efficient winding methods.

5. Reasonable setting of tension device: According to the characteristics of the wire and production requirements, reasonable setting of tension device.

6. Strengthen the maintenance and upkeep of the equipment: Regular maintenance and upkeep of the equipment, including cleaning, lubrication, replacement of worn parts and so on.

7. Train operators: Strengthen the training and management of operators to improve their operating skills and experience level.

To sum up, the factors affecting the speed of automatic motor stator winding machine are manifold, which need to be comprehensively considered and optimized from various aspects, such as equipment configuration, wire selection, parameter setting, number of turns and winding method, tension device setting, as well as equipment maintenance and operating habits. By taking the above measures, the speed efficiency of the winding machine can be effectively improved to meet the production requirements.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com