Motor stator winding is not only to wind the line in, but also more often have to ask for neat precision line, also known as precision line, a not messy effect, then what are the requirements for stator precision winding line? What to do if the line is not neat? The following Vacuz give you an introduction to it, I hope it can help you!

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1. In the stator precision winding process, the requirements of the line is crucial. First of all, the winding machine needs to be equipped with precision guide rails, ball screws and high-precision sensors to ensure that the position and spacing of the row of wires can be accurately controlled. In addition, tension control is not to be ignored, the winding machine should be equipped with the ability to automatically adjust the tension system according to the wire material, wire diameter and winding speed, to maintain the tension within the appropriate range, neither too tight nor too loose.

2. The wire speed also needs to be carefully adjusted, the winding machine should have an adjustable wire speed, and maintain stable operation at low speeds. At the same time, the spindle speed of the winding machine and the row of speed matching is also essential to ensure the uniformity of the winding. In addition, stator parameters such as outer diameter, inner diameter, height, multi-wire and winding, wire diameter, etc. need to meet the requirements to support the precise row of wires.

3. As for the mold and device, the positioning needs to be accurate, stable and reliable. Needle bar or flying fork part to meet the quality requirements, mold machining needs to be careful to avoid burrs raised to affect the effect of wiring. Finally, the winding and crossing should be simplified as much as possible to save enameled wire and ensure better winding.

Responding to the stator precision winding line row of untidy methods:

1. In the face of the stator precision winding line is not neat, we can start from a number of aspects to solve the problem. First of all, check whether the equipment configuration is precise and meets the requirements, such as servo motor drives, controllers, guide rails, screws, couplings and so on. If there are parts that do not meet the requirements, you need to replace the more precise parts in time.

2. Improve the stability of the machine is the key. The stability of the machine base and frame should be good, and the material and process should meet the requirements. If the stability of the machine is not good, you need to replace the combination of better materials to ensure that the base is stable, no jittering and shaking when the equipment is running at high speed.

3. Tensioner adjustment is equally important. Need to check whether the tensioner setting range is correct, and according to the wire material, wire diameter and winding speed adjusted to the appropriate position to ensure that the tension balance. In addition, the technical level of the commissioning staff should also meet the standard, with a wealth of experience. If the debugging staff technical level is not up to standard or lack of experience, need to receive training to improve the skill level.

4. Improve the accuracy of the mold and stator core is also an important means to solve the problem of wiring. Need to ensure that the stator core, skeleton, mold precision is high enough to avoid line problems caused by lack of precision. Finally, according to the size of the wire diameter to adjust the appropriate winding speed, to ensure that the output at the same time to ensure that the winding line precision. If the machine is running too fast, reduce the speed appropriately to improve the effect of the row of wires.

Custom High Quality Drone And Rc Uav Bldcl Motor Core Lamination Fan Brushless Stator Laminated Electric Motor Stator Core

Through the reasonable configuration of equipment, improve machine stability, adjust the tensioner, training commissioning personnel, improve the accuracy of the mold and stator core and adjust the winding speed and other measures, we can effectively improve the quality and efficiency of the stator precision winding line.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com