Brushless motor rotor assembly is more troublesome, for the larger motor manufacturers, generally more specialized rotor automatic production line to carry out rotor assembly work, so what are the rotor automatic production line program and design requirements? Where is the difficulty of assembly, Vacuz will give you an introduction! We hope to help you!

Overview of rotor automatic production line program and design requirements:

I. Processing flow

Rotor automatic loading, automatic dispensing, automatic magnetic insertion, automatic shaft pressure, automatic pressure balance block, automatic pressure fan blade, automatic pressure bearing, automatic magnetism test, rotor automatic balance measurement, automatic discharging.

Design Requirements

1. Complete machine configuration: excellent, to ensure stable operation of the equipment.

2. Smooth articulation: simplify the process, humanized operation, easy to assemble and maintain.

3. Strong flexibility: adapt to the needs of different products, good ductility.

4. Real-time monitoring: real-time monitoring of each process, real-time feedback of unqualified products.

5. Environmental conditions: ambient temperature, relative humidity, altitude, etc. are clearly specified.

6. Power supply and gas source requirements: Specify the power supply voltage, rated frequency and gas source requirements.

7. Appearance requirements: the worktable is flat, the paint surface color is uniform, the metal surface and plating is flat and bright.

8. Operation requirements: clear instructions, smooth transmission, flexible and reliable buttons, pneumatic system layout is reasonable.

9. Performance requirements: normal work under the specified conditions, processing parameters of the workpiece in accordance with the provisions of the noise control is appropriate.

10. Safety performance: equipped with over-current protection, protective grounding circuit, etc., in line with relevant regulations, sound and light alarm system, protection door closed to isolate the moving parts and the human body.

Third, the difficulty of assembly

1. Rotor volume and weight: large rotors bring great challenges to transportation and assembly, and require high physical strength and skills of workers.

2. Magnetic field positioning: the rotor magnetic field interferes with the accurate positioning, which puts forward higher requirements for assembly precision.

3. Air gap and concentricity: the air gap between the stator and rotor is extremely small, requiring high concentricity and high technical difficulty.

In summary, the program and design requirements of the rotor automatic production line does involve a number of aspects, and need to consider a variety of factors to ensure the stability and efficiency of the production line. At the same time, the difficulties in the assembly process should not be ignored, and need to take appropriate measures to deal with and solve. We hope that these summaries and refinements can provide inspiration and basic content for your writing.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com