Brushless motor and brushed motor stator winding machine in a number of aspects there are significant differences, these differences are mainly reflected in the winding method and machine structure, performance characteristics, price and other aspects. The following is a detailed description of these differences, Vacuz briefly introduced to you.

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First, the winding method and machine structure

Brushed motor stator winding machine is mainly designed for brushed motors, whose coils are mostly wound on the rotor core, so the traditional brushed motor winding machine is mostly a rotor winding machine. The slots of brushed motors are mostly outward, often using flying fork winding method, this method can be double flying fork winding, cross winding, relatively simple.

In contrast, brushless motor stator winding machine is mainly for brushless motor. Brushless motor coils are wound on the stator, and the stator slots are in various directions, including outward and inward, as well as other directions. The winding methods and equipment are different for stator products with different slot directions. Brushless motor stators with outward slots are often wound by flying fork winding machines, while those with inward slots are mostly wound by needle type internal winding machines.

Performance Characteristics

Brush motor stator winding machine Because of the brush motor technology is more mature and widely used, so the winding machine is also more and more advanced. These machines can realize multi-head winding, multi-wire parallel winding and high production efficiency. However, with the continuous development of brushless motor technology, brushless motor stator winding machine is also constantly updated. Brushless motor stator winding machines usually have higher winding precision and stability, which can meet the high requirements of brushless motors for winding quality.

Price difference

In terms of price, brush motor stator winding machine due to relatively mature technology and wide market demand, so the price is relatively more affordable. Brushless motor stator winding machine adopts more advanced technology and more complex structure, so the price is relatively high. At the same time, because brushless motors are usually better than brushed motors in terms of performance, efficiency, life, etc., so brushless motor stator winding machine also tends to have higher added value.

Fourth, the summary

To summarize, there are obvious differences between brushless motor and brush motor stator winding machine in terms of winding method, machine structure, performance characteristics and price. Users should make a reasonable choice according to their actual needs and budget. If the requirements for speed control and environment are not high, you can choose brushed motor and its winding machine; if the requirements for precision and environment are high, you can choose brushless motor and its winding machine. However, due to the high price of brushless motor stator winding machine, users should also give full consideration to its cost-effectiveness and after-sales service and other factors when purchasing.

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By understanding these differences, users can better choose the motor winding machine that suits their needs, thus improving productivity and product quality.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com