In the field of motor manufacturing, winding machines are indispensable key equipment. Among them, single-station internal winding machines and multi-station internal winding machines are widely used in different types of production scenarios due to their respective features and advantages. Vacuz will discuss the differences, features and advantages of these two types of winding machines in detail to help you better choose and use.

I. Number of stations and applicable products

1. The single-station internal winding machine has only one station, which means it can only handle the winding of one stator product at a time. This design makes the single-station winding machine more suitable to deal with stator products with higher stack thickness, thicker wire diameter or larger outer diameter, as well as products that are more difficult to wind. By focusing on the delicate operation of a single station, the single station winder is able to ensure the precision and stability of the winding.

2. Multi-station internal winders have two or more stations that can handle the winding of multiple stator products at the same time. This parallel processing capability makes the Multi-station Winding Machine especially suitable for mass production scenarios when dealing with products with smaller outside diameters, finer wire diameters and less difficult winding. By processing multiple stators at the same time, the Multi-station Winding Machine is able to significantly shorten the overall production cycle and increase production efficiency.

Features and Advantages

Single station internal winding machine

1. Compact structure: The single station design makes the overall structure of the machine more compact, with a small footprint, which facilitates flexible deployment in limited production space.

2. High accuracy: with advanced control system and high accuracy transmission device, the single-station winding machine can ensure the precision and stability of winding to meet the needs of high-quality production.

3. Flexibility: The single-station winding machine can be adjusted and customized according to different production requirements, applicable to a variety of different cable winding processes, improving the versatility and adaptability of the equipment.

4. Safety: with a variety of safety protection measures, such as emergency stop button, protective cover, etc., to ensure the safety of the operator and the reliability of the equipment.

Multi-station internal winding machine

1. High efficiency: By processing multiple stators in parallel, the multi-station winding machine can significantly shorten the overall production cycle, improve production efficiency and meet the needs of mass production.

2. Accuracy: Adopting cutting-edge control system, the speed, tension and angle of winding are accurately controlled to ensure the coils are evenly distributed and tightly packed in the stator slots, which improves the performance and reliability of the motor.

3. Diversification: Supporting diversified winding methods, such as single-wire winding, multi-wire parallel winding, etc., which meets the individual needs of different motors and improves the flexibility and applicability of the equipment.

4. Stability: high-quality mechanical design and precision control system makes the multi-station winding machine show good stability in the operation process, and can work continuously for a long time without failure, which reduces the maintenance cost and the risk of production interruption.

5. Intelligent: Equipped with intelligent operating system, it can automatically detect abnormalities in the winding process, such as broken wire, uneven winding, etc., and repair or alarm in time, which reduces the difficulty of operation and improves the quality and stability of winding. This intelligent feature makes the multi-station winding machine more competitive in the modernized and automated production environment.

In summary, single-station and multi-station internal winding machines are different in terms of the number of stations, applicable products, features and advantages. When choosing, need to be based on specific production needs, product characteristics and cost budget and other factors for comprehensive consideration. By reasonably selecting and matching these two types of winding machines, the production process can be optimized and production efficiency can be improved to meet the needs of different types of motor manufacturing.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com