There are many details to explain about the process principle and production advantages of the motor rotor assembly line of the drone. The following is Vacuz’s introduction to the basic situation based on relevant content, combined with some creative elements and in-depth analysis. I hope it can help everyone!

Driving drone motor rotor assembly line: process principle, production advantages

‌1. Process principle: integration of automation and precision control ‌

As a model of modern intelligent manufacturing, the motor rotor assembly line of the drone deeply integrates automation technology with precision control concepts to achieve full-process automated production from raw materials to finished products. Its core process principle contains the power of high technology.

‌1. High-precision feeding and sorting ‌:

Rotor core: The vibration plate supplies the rotor core in an orderly manner, and the industrial camera is like a keen detective, performing meticulous inspections on the size and surface defects of each core to ensure that each piece of raw material meets high quality standards.

Magnetic materials: The flexible feeder and vacuum nozzle work together to gently sort and grab vulnerable parts, while the magnetic gripper firmly fixes the magnetic material, avoiding any damage that may be caused by manual operation, showing the gentleness and strength of automation technology.

‌2. Automated assembly and testing‌:

Pressing and welding: The servo press presses the permanent magnet steadily into the rotor shaft with its accurate pressure control, while the laser welding machine completes the welding of the coil lead at lightning speed. The whole process is both efficient and accurate.

Dynamic balancing correction: Under the guidance of the laser, the high-speed rotating rotor achieves perfect balance through weight removal or weight gain adjustment, reducing vibration and noise, making the motor performance more stable and reliable.

Online detection: Resistance/insulation tester, no-load performance tester, 3D visual inspection system and other “quality guardians” perform their duties, and conduct comprehensive quality inspections on each finished product to ensure the stability and traceability of product quality.

‌3. Intelligent control system‌:

PLC control: As the “brain” of the entire production line, the PLC controller achieves seamless connection between each process through accurate programming logic, allowing the entire production line to operate efficiently and orderly.

Data traceability: The assembly data of each motor is recorded in detail, which provides valuable basis for quality analysis and process optimization.

‌2. Production advantages and characteristics: comprehensive innovation of efficiency, quality and cost‌

The advantages of the motor rotor assembly production line of the cross-country drone are not only reflected in the significant improvement of production efficiency, but also in the comprehensive upgrade of product quality, cost control and production safety.

1.‌Production efficiency is significantly improved‌:

Automation replaces manual labor: Traditional manual assembly requires a lot of manpower, while the automated production line greatly reduces the labor input, and the production efficiency has achieved a qualitative leap.

24-hour continuous production: The equipment runs around the clock, meeting the needs of large-volume orders, allowing the company’s production capacity to reach a higher level.

‌2. Stable and reliable product quality‌:

Precision control: Through high-tech means such as servo motors, high-precision fixtures and sensors, the parameters of each link are accurately controlled, making the product more consistent.

Full-process detection: The online detection system provides real-time feedback of quality data, and automatically sorts out defective products, ensuring that the quality of each product meets the highest standards.

‌3. Significant reduction in production costs‌:

Reduction in labor costs: The introduction of automated production lines has enabled companies to achieve a significant reduction in labor costs and alleviate the problem of difficulty in recruiting workers.

Energy consumption optimization: The equipment adopts energy-saving design and cooperates with the intelligent scheduling system to reduce energy consumption to a low point, saving a lot of operating costs for the company.

Reduction in scrap rate: Precision control reduces assembly errors, and the scrap rate is significantly reduced, creating more value for the company.

‌4. Enhanced production safety‌:

Human-machine isolation: Dangerous processes are completed by robots, avoiding the risk of manual operation and ensuring the safety of employees.

Safety monitoring: The equipment is equipped with a series of safety devices to monitor the operating status in real time, automatically shut down and alarm in case of failure, ensuring the safe and stable operation of the production line.

I hope this content can provide you with a more vivid and in-depth interpretation, helping you better understand and apply the process principles and production advantages of the motor rotor assembly production line of the cross-country drone.

Ηλεκτρονικό ταχυδρομείο: sales@vacuz.com