Automatic internal winding machine is commonly used in stator winding, favored by the majority of friends, some friends are not very good at debugging, or improper operation, resulting in the phenomenon of hitting the needle, then automatic internal winding machine hit the needle how to do? What causes how to solve? In order to explore this issue in depth, and to find an effective solution strategy, the following is a comprehensive analysis of the reasons for the needle and the corresponding solution:

In-depth analysis of the causes of needle hitting:

1. Needle bar and stator skeleton misalignment: the gap between the stator slot is the nozzle shuttle channel, if the needle bar and the skeleton position is not aligned, the nozzle may accidentally hit the slot, resulting in damage.

2. Loose nozzle screws: The slightest loosening of the screws is enough to cause the exact position to be shifted, resulting in needle strike accidents.

3. Challenges with mold robustness: Loose molds can directly cause the wire path to shift, increasing the risk of needle strike.

4. Skeleton Design Defects: Substandard skeleton design, such as varying slot spacing, can lead to needle strikes.

5. Winding program import error: replace the mold and the program when the operation of negligence, may let the machine into chaos, resulting in needle hit.

6. Machine performance and control accuracy bottlenecks: backward configuration or control accuracy of the machine is not enough, in the winding is prone to a variety of problems.

The solution to the whole strategy:

1. Accurately calibrate the needle bar and skeleton: Ensure that the needle bar and the stator skeleton are aligned, and the thread nozzle shuttle without obstruction.

2. Strengthen the screw fastening management: Regularly check and tighten the nozzle screws to prevent the deviation caused by loosening.

3. Stable mold installation: Enhance the stability of mold installation to avoid any loosening.

4. Optimize the design and improve the quality of the skeleton: Work closely with suppliers or design departments to optimize the design of the skeleton and eliminate the potential danger of needle bumping.

5. Strictly follow the introduction process of winding program: When replacing molds and programs, we must strictly follow the procedures to ensure that there are no errors.

6. Upgrade equipment to improve control accuracy: Consider upgrading the machine or optimizing the control system to improve its ability to cope with complex tasks.

7. Strengthen manual debugging and testing: Before automatic winding, carry out sufficient manual debugging and testing to ensure that all aspects of smooth and error-free.

8. Professional training to improve operating skills: Provide systematic training to operators to improve their professional skills and debugging capabilities.

9. Establish regular maintenance and repair mechanism: formulate and implement strict maintenance and repair plan to ensure that the machine is always in good condition.

What should I do if the automatic internal winding machine hits the needle? What is the reason how to solve the Vacuz above has made a simple explanation, I hope this knowledge can help you!

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