How to properly test the function of toroidal coil inductor type winding machine

The so-called toroidal coil inductor winding machine function program test method is the winding machine CNC system of common functions and important special functions, such as zero, angle, positioning, forward and reverse, speed settings, fixed cycle, user macro program, etc. with manual programming or automatic programming methods, the preparation of a functional test program, and then start the CNC system to run this functional test program.

The function program can be used to check the accuracy and reliability of the specific execution of these functions of the winding machine, so as to quickly determine which function of the system is not good, and then determine the possible cause of the failure. This method is a better way to determine the fault of the winding machine for long term lack of maintenance and long term idle CNC winding machine and the first check when the machine is turned on and when the red wire machine causes a lot of scrap but no alarm, and it is difficult to determine whether it is a programming or operation error or the fault of the winding machine. Moreover, it can run the function test program several times continuously to diagnose the system operation stability of the whole winding machine.

Modern winding machine its CNC system is mostly modular design, divided into different modules according to different functions, with the development of modern CNC technology, the integration of the circuit is becoming larger and more complex technology, according to conventional methods, it is difficult to locate the fault in a very small area, and once the system failure using this method can shorten the downtime and quickly find the fault trigger.

There are many customers in the purchase of the winding machine after its setup and use are not very well understood, our engineers to provide you with the following tips for your reference.

First of all, automatic winding machine must have a considerable understanding of the characteristics of the wire type of the skeleton, the number of turns and the appearance of the material, winding speed: 1.

1, such as self-adhesive wire, enameled wire, etc., the set wire diameter to increase a lot, because the outer skin is not too smooth, more inertia-free characteristics.

2, fine wire winding speed should not be too slow, but must be started with a slow climb, so as not to pull the wire off.

3, thick wire should not be too fast (over speed), but must pay attention to the low and medium speed torque is sufficient.

4, the use of aluminum wire, please note that the up force should be adjusted to the same thickness than the copper wire is much smaller, so as not to pull the wire diameter thin, the outer insulation paint burst, affecting product quality.

5, the use of aluminum wire due to the reduction of up force, the set wire diameter should be increased appropriately. Combined with their own up force needs can go less over the wire wheel.

Second, the shape of the skeleton and the row of wire height and distance from the line has a considerable relationship.

1, la velocidad del esqueleto cuadrado no es demasiado rápida, el centro tendrá una protuberancia redondeada irregular, lo que afectará a la pulcritud de la línea.

2, the skeleton and the height of the line arranger to be appropriate, too low line is easy to fall into the following layer, too high will have a jump line phenomenon.

3, the distance between the wire line and the skeleton should not be too far, will affect the accuracy of the line with the coupling.

4, la línea que sale del cable más floja, también relacionada con el enrollado y la alineación, que puede ser bonita o no.

Third, transformer winding machine set up notes.

1, calibration of the width of the skeleton and the starting point of winding is the first priority, and the most important.

2, cuando el punto de inicio del enrollado sea correcto, comience a enrollar, disponible en ambos extremos del estacionamiento, primero pruebe el ancho del conjunto.

El ancho establecido se puede comprobar primero deteniéndose en ambos extremos para ver si es correcto.

3、When the winding is started, if the following conditions occur, the causes can be identified according to the following.

Si el punto de enrollamiento está demasiado adelantado o demasiado atrasado: es posible que el cable no esté perpendicular al esqueleto.

La línea es demasiado escasa o demasiado densa: generalmente causada por un ajuste incorrecto del diámetro del alambre.

Too fast or too slow rotation at both ends: incorrect width setting: too fast = not enough width, too slow = too much width.

Whether the line is getting faster or slower with the coupling: then fine-tune the size of the wire diameter, getting faster = smaller, getting slower = larger.

Pay attention to the situation of the line following the coupling after winding several layers.

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