In the motor manufacturing process, the quality and precision control of the rotor and stator assembly lines and the unification of assembly requirements play a vital role, which together ensure the excellent performance and high reliability of the motor. Vacuz’s in-depth analysis of these core elements:

I. Excellent quality and precision control

‌1. Introduction of high-end equipment‌:

‌Precision assembly equipment‌: It adopts an advanced stator and rotor assembly machine that integrates mechanical, electrical and automatic control. Through the coordinated operation of high-precision fixtures, drive mechanisms, assembly mechanisms and auxiliary mechanisms, the equipment can accurately align the stator and rotor and assemble them efficiently, laying a solid foundation for the excellent performance of the motor.

‌Sensor and monitoring system‌: In the assembly process, high-precision sensors are equipped to monitor key indicators such as pressure, displacement, tension, speed, etc. in real time to ensure the smoothness and accuracy of the assembly process. At the same time, the addition of the temperature monitoring system effectively prevents insulation damage or performance degradation caused by temperature rise.

‌2. Rigorous production process supervision‌:

‌Pretreatment stage‌: Before assembly, we carry out strict pretreatment of the stator and rotor, including surface cleaning, dimensional verification, etc., to ensure the cleanliness and integrity of the components.

‌Alignment and correction‌: With the help of high-precision fixtures, the stator and rotor are firmly fixed in the preset position, and the rotor is accurately rotated and aligned through the drive mechanism to ensure the uniform distribution of the air gap and good dynamic balance.

‌Assembly and verification‌: The stator and rotor are accurately assembled by air pressure, hydraulic pressure or electric means. At the same time, the sensor automatically detects any omissions or defects in the assembly process to ensure that every step is foolproof.

‌3. Strict quality control criteria‌:

Detailed quality control standards have been formulated, covering multiple dimensions such as assembly accuracy, air gap uniformity, dynamic balance, etc., to ensure that the assembly quality of each motor can meet high standards.

After assembly, the motor is fully tested and inspected for performance, such as back-EMF test, insulation withstand voltage test, etc., to verify the compliance of its electrical performance and safety performance.

II. Uniformity and standardization of assembly requirements

‌1. Standardized operation process‌:

A unified assembly process and operation specifications have been formulated, and the operation requirements and precautions for each step have been clearly defined to ensure the consistency and stability of the assembly process.

Systematic training and assessment of operators to ensure that they are proficient in assembly skills and operation processes, thereby improving assembly quality and efficiency.

‌2. Standardization and interchangeability of parts‌:

Standardized parts and components are used to ensure that motors of different batches and models are highly interchangeable during the assembly process, thereby reducing the difficulty and cost of assembly.

Strict quality inspection and screening of parts are implemented to ensure that their size, accuracy and performance can meet high standards.

‌3. Integration of automation and intelligent technology‌:

Automation and intelligent technologies such as robots, automated assembly lines, and intelligent detection systems have been introduced to greatly improve the automation and accuracy of the assembly process.

We use big data and artificial intelligence technologies for in-depth analysis and optimization, and continuously iterate assembly processes and quality control methods to continuously improve the overall performance and reliability of motors.

In summary, by introducing high-precision equipment, implementing strict production process management, formulating quality control standards, and promoting standardized operating procedures, component standardization and interchangeability, and integrating automation and intelligent technologies, the assembly quality and efficiency of motors have been effectively improved, meeting market demand and customer expectations.

Correo electrónico: sales@vacuz.com