How to do the uneven winding of the outer rotor automatic BLDC brushless motor coil needle winding machine?

Many friends like to slot outward stator called the outer rotor, may be the reason for habit, in fact, brushless motor which is called the outer stator, generally more than the use of flying fork winding equipment to wind the wire, winding a variety of ways.

BLDC 24V 1500W Motor a medida sin escobillas Estator
BLDC 24V 1500W Motor a medida sin escobillas Estator

The outer rotor automatic winding machine for winding plays a greater role, but in actual operation, the line flatness has been a concern, the line is not flat is certainly the reason, there may be debugging problems, there may be set up problems, there may be machine problems, mainly attributed to the following.

1, the starting point is not in the right position: when winding, the setting of the starting point is more important, how to start winding, how to wind, you can fine-tune the actual adjustment, according to the trial winding effect, to ensure that the winding line meets the requirements.

2, width: set according to the width of the winding slot, can be fine-tuned according to the actual winding effect;.

3、Wire diameter: the thickness of the wire diameter is critical and needs to be in line with the actual situation. When the actual adjustment is made, fine adjustment is made according to the trial winding effect, and the wire diameter or width setting should be reasonable.

4, tension: dynamic tension to adjust the appropriate state, too big or too small are not, now generally use electronic tensioner, pay attention to the adjustment range.

Motor BLDC sin escobillas Bobina del estator
Motor BLDC sin escobillas Bobina del estator

In addition to this, may also be the outer rotor automatic winding machine itself, if the configuration does not work or a spare part precision can not meet the requirements, will also lead to uneven winding conditions, so when winding, must be a comprehensive consideration to ensure that all aspects meet the requirements.

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