While pursuing the excellent stability and reliability of multi-station stator winding machines, improving the winding quality has become our common goal. Below, Vacuz will start from two dimensions, deeply analyze and creatively propose a series of optimization strategies, aiming to inject new vitality and inspiration into your winding process.

1. Solid guarantee of stability and reliability ‌

‌1. Selecting the cornerstone of high-quality equipment ‌

In the purchase journey of winding machines, we always regard well-known brands and high-quality equipment as the first choice. These equipment provide us with a solid reliability guarantee with strict quality control and performance testing. Choosing them means choosing stability and efficiency.

‌2. Meticulous parameter configuration ‌

The unique parameters and process requirements of brushless motors call for our accurate configuration of winding machine parameters. From tension to speed, the meticulous adjustment of each parameter is a careful carving of the winding effect, which helps to achieve a double leap in production efficiency and product quality.

‌3. Introduction of cutting-edge control system ‌

The addition of PLC and professional winding machine controllers is like adding intelligent wings to the winding process. They monitor the equipment status in real time, respond to problems quickly, and ensure the smooth and efficient winding process. This is not only a technological innovation, but also a deep commitment to stability.

‌4. The guardian power of regular maintenance‌

Regular and meticulous inspection and maintenance of the winding machine is our unremitting pursuit of equipment stability. From dust removal to lubrication of mechanical parts, to replacement of worn parts, every job carries a deep concern for the long-term operation of the equipment.

‌5. Optimization of equipment design‌

In every link of equipment design, we regard stability and precision as the supreme pursuit. Select high-quality and high-precision key components such as motors, guide rails and screws, which together form a solid foundation for the stable operation of the equipment.

‌6. Solid backing of stable power supply‌

A stable power supply system is a strong backing for the normal operation of the winding machine. We use voltage stabilized power supply and UPS for power protection to ensure that the equipment can maintain a stable operating state under any circumstances.

‌7. Reduce environmental interference

Ambient temperature, humidity and ground vibration may become potential threats to the operation of the winding machine. We take measures to reduce the interference of these environmental factors and create a stable and comfortable working environment for the equipment.

‌2. Continuous improvement of winding quality‌

‌1. Careful planning of winding scheme‌

Based on the stator structure and specifications of the motor, we carefully plan the winding scheme. Every detail from wire width to stator height has been carefully considered to ensure the tightness and stability of the winding.

‌2. The art of accurate tension control‌

Tension is the soul of winding quality. We accurately control the tension according to the wire specifications and winding requirements, neither too tight nor too loose, to ensure better winding effect.

‌3. Balance between speed and quality‌

While pursuing efficiency, we pay more attention to the quality of winding. Control the winding speed within an appropriate range to avoid wire loss or wire breakage caused by excessive speed, and achieve a win-win situation of speed and quality.

‌4. The ultimate pursuit of wire arrangement accuracy‌

Using high-precision wire arrangement devices and molds, we ensure that the enameled wire is evenly distributed and tightly arranged in the stator slot. This not only improves the winding quality, but also demonstrates our ultimate pursuit of process details.

‌5. Optimization and upgrading of process flow‌

Design a reasonable wiring path to reduce the chance of contact between the wire and sharp edges and reduce the incidence of wire damage. At the same time, regularly inspect and maintain the winding equipment to ensure that all its components are in good condition.

‌6. Continuous improvement of employee skills‌

Employees are the guardians of winding quality. We provide employees with regular training and communication opportunities to improve their operating skills and safety awareness and ensure the continuous stability of winding quality.

‌7. Intelligent escort of automatic detection system‌

Introducing the automatic detection system, we perform electrical tests on the winding, such as resistance test, insulation resistance test and withstand voltage test. By real-time monitoring of the winding process, we ensure that the electrical performance of the winding meets strict requirements.

In summary, we have jointly built a stable, reliable and high-quality winding process system by selecting high-quality equipment, carefully configuring parameters, introducing cutting-edge control systems, regular maintenance, optimizing equipment design, ensuring stable power supply, reducing environmental interference, carefully planning winding plans, accurately controlling tension, balancing speed and quality, pursuing wiring accuracy, optimizing process flow, improving employee skills and adopting automatic detection systems. This is not only a deep exploration of technology, but also an unremitting pursuit of quality.

Correo electrónico: sales@vacuz.com