How to improve the stability of automatic toroidal coil inductor winding machine

For example: a variety of electric motors, fluorescent ballasts, various sizes of transformers, televisions. Radio with mid-cycle, inductor coils, line output transformer (high-voltage package), electronic ignition, mosquito extinguisher on the high-voltage coil, speakers, headphones, microphone voice coil, a variety of welding machines, etc. can not be cited one by one, these inside the coil need to use a winding machine to wind. The textile industry uses cotton yarn, man-made fiber yarn, etc. to wind various kinds of yarns suitable for textile machines, and these need to use a winding machine to wind.

The same batch, the same model winding machine in different customer enterprises, will have different performance, winding machine and other equipment can play the maximum performance, while the opposite is easy to cause winding machine all kinds of unimaginable symptoms of instability.

Environmental temperature is not suitable for the factory, too low or too high temperature is the killer of all electronic products, this should be a consensus, so in the placement of the winding machine workshop is best equipped with auxiliary temperature regulation equipment. If you refer to the environment, then a good factory environment includes, temperature, temperature, ground, air, power supply, space, operators, etc..

Environmental humidity is not appropriate, the winding machine is composed of many electronic components of integrated circuits, its insulation performance and environmental humidity has a lot to do with. Humidity is too large, easy to cause short circuit board and burn; humidity is too small, easy to generate static electricity, will also be part of the electronic components. Therefore, too much humidity, too little, will bring potential threats to the winding machine.

If the power supply system is unstable, the power supply voltage fluctuations, easy to blackout, the rapid development of industry and life, the demand for electricity is also increasing, many areas have a shortage of power supply, voltage instability, easy to blackout happens from time to time. Voltage instability and sudden power outages, resulting in frequent restarts of the system, electronic components may be damaged because of the impact of the current, so the stability of the working environment power supply is related to the normal work of the winding machine or not, you can use voltage stabilization power supply and UPS uninterruptible power supply for protection, specific equipment selection, depending on the size of the load power, the number of hours needed to keep working to determine.

Ground vibration, many factories need to produce motor dragging, vibration and other physical displacement action, not only brings great noise, the machine work when the violent vibration may bring damage to the winding machine, should be placed under the main body of the winding machine sponge, cushioning objects to reduce the harm caused by vibration.

In addition, electrostatic protection issues require us to have a good instrument grounding on the winding machine. And then use 40X40X4 galvanized flat steel and grounding body reliable welding (each welding point also do careful anti-rust treatment), divided to the building in exchange for 25mm copper cable to the system ground terminal and winding machine grounding point. This can effectively reduce the harm caused by static electricity.

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