Is the brushless motor stator coil winding with thin wire and thick wire the same? How to choose a reliable winding machine equipment?

Brushless motor stator coils are wound, some are wound with thick wires, some are wound with thin wires, so is the brushless motor stator wound with thin wires and thick wires the same? How to choose a reliable winding machine equipment? Let me introduce Vacuz, I hope it can help everyone!

Stator winding machines for brushless motors, there are common flying fork winding machines and needle type inner winding machines, one is for stator products with outer winding, and the other is for stator products with inner winding. There must be a difference between lines and thick lines, mainly in the following aspects:

1. When winding thin wires, in order to improve the output efficiency, the speed of the winding machine must meet the requirements. For example, the stator of the cooling fan generally needs to wind multiple turns, and some even reach thousands of turns, but attention should be paid to avoid wire breakage Damage the wire; when winding a thick wire, generally the number of turns is not many, the speed should not be too fast, and of course the wire cannot be damaged.

2. There are also differences in the requirements and configuration of winding equipment for thick wire and thin wire. Different winding parameters require different configurations.

3. Thin wires are generally larger than 0.1mm, and thick wires are generally smaller than 1.3mm. If the limit is exceeded, winding is more difficult, and the configuration and precision requirements for the winding machine are also higher.

Regardless of whether the stator is wound with thin wire or thick wire, suitable winding machine equipment is required. It is necessary to consider the various parameters of the stator, and then to look at the manufacturer’s reputation, qualifications, equipment configuration, stable performance, and after-sales conditions. Only these requirements Only when all are satisfied can we achieve twice the result with half the effort!

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