In the motor manufacturing process, the stator and rotor assembly line is a crucial link. It not only determines the production efficiency of the product, but also directly affects the overall quality of the product. The following is a comprehensive interpretation of the process, production requirements and production quality control of the stator and rotor assembly line by Vacuz, aiming to reveal the key to this link for you.

1. Stator and rotor assembly line process:

‌1. Stator assembly conveying and flipping:

Adopt an efficient belt conveyor system to ensure the stability and continuity of the stator assembly during the transmission process.

Use the clamp to accurately clamp the stator for flipping to meet the subsequent process requirements.

‌2. Stator core processing:

After automatic loading, the stator core is accurately pressed by the servo motor control system.

Real-time monitoring of the core position and pressure abnormalities to ensure product quality.

‌3. Insulation paper insertion and heating shaping:

Through the loading and unloading handling module, the stator is accurately transferred to the inspection station and paper feeding mechanism.

Cut the insulating paper according to the stator height and insert it into the slot, then heat and shape it to ensure that the insulating paper fits tightly.

‌4. Neutral line processing‌:

Put the neutral line into the fixture, tighten and tin it through the automated process to ensure reliable connection.

‌5. Interphase paper processing‌:

Form, cut, chamfer, heat and other processes on the interphase paper to ensure the integrity of the internal structure of the stator.

‌6. Magnetic tile processing‌:

Automatically separate the magnetic tiles, and monitor the removal process in real time through the detection device to ensure that each magnetic tile is placed correctly.

‌7. Riveting and pressing‌:

Through the synchronous control of the servo system, cylinder module, etc., the riveting and pressing operations of the product are realized to ensure the stability of the structure.

8. Production requirements

‌Equipment accuracy and stability‌: Ensure that all equipment is in good working condition, and perform regular maintenance and calibration.

‌Automation and intelligence‌: Improve the automation level of the production line, introduce an intelligent management system, and monitor the production status in real time.

Production quality control

‌1. Total quality management‌: Improve employees’ quality management awareness, conduct hierarchical knowledge and skills training, and ensure that every employee cares about product quality.

‌2. Preventive management‌: Apply statistical techniques to evaluate and monitor the production process, promptly identify potential problems and take corrective measures.

‌3. Scientific management‌: Use scientific management concepts and technical means to conduct global quality management of the production process and reasonably control quality costs.

In summary, the process, production requirements and production quality control of the stator and rotor assembly production line are key links in the motor manufacturing process. By comprehensively considering multiple aspects such as equipment accuracy, automation level, quality control, etc., we can effectively improve production efficiency and product quality.

Correo electrónico: sales@vacuz.com