As a high-end equipment in the field of motor manufacturing, the stator automatic loading and unloading winding machine provides a strong guarantee for efficient, accurate and intelligent coil production with its outstanding technical advantages. The following is an in-depth analysis of its technical advantages by Vacuz, hoping to help everyone!

1. Efficient and automated production

The equipment integrates a robotic arm or a special fixture to realize the automatic grasping, positioning and clamping of the stator core, and seamlessly connects with the logistics line. This efficient and automated production method significantly improves production efficiency. The winding speed of a single station can reach 1000-3000 rpm, and the efficiency of multi-station equipment is increased by 3-5 times, and it can work continuously for 24 hours, easily meeting the needs of large-scale production.

2. High-precision winding

The stator automatic loading and unloading winding machine adopts a precision winding head driven by a servo motor and is equipped with an advanced tension control system. This combination can ensure the stable winding of the wire and high winding accuracy. The wire diameter deviation is ≤±0.01mm, which ensures the close arrangement and consistency of the coil, thereby improving the performance and quality of the motor.

3. Intelligent control and detection

The equipment accurately adjusts the winding speed, number of turns, number of layers and other parameters through the PLC controller, and the debugging process is simple and fast. At the same time, it is also equipped with coil turn detection, wire diameter detection, insulation performance detection and other modules to monitor the winding quality in real time. It is worth mentioning that the equipment introduces machine vision technology to detect the appearance defects of the stator after winding, such as broken wires, jumpers, abnormal number of turns, etc. This intelligent control and detection method can automatically detect and handle abnormal conditions in the winding process, greatly reducing the need for manual intervention.

4. Flexibility and compatibility

The stator automatic loading and unloading winding machine is like a versatile artist, which can be quickly adjusted according to different stator specifications and winding requirements. It supports flexible settings of parameters such as coil turns, winding speed, winding tension, etc., and the reserved interface also supports the expansion of future functions (such as automatic encapsulation, varnishing, etc.). This flexibility and compatibility enables the equipment to wind a variety of different types and specifications of coils, and easily cope with small batch and multi-variety production tasks.

5. Energy saving and stability

The equipment also performs well in energy saving, adopts more effective control methods, and has higher energy efficiency. At the same time, the equipment has strong stability, MTBF (mean time between failures) ≥ 5000 hours, and changeover time ≤ 15 minutes (including mold replacement and process parameter adjustment). This reduces equipment adjustment time, reduces enterprise costs, and creates more economic benefits for the enterprise.

Methods to meet detail requirements

To ensure that the stator automatic loading and unloading winding machine performs at its best, the following detail requirements must be met:

‌1. Equipment selection and configuration‌: According to the stator type, winding accuracy requirements and production efficiency requirements, reasonably select the motor and drive mode. Select high-quality guide rails, ball screws and high-precision sensors to ensure that every step of winding is accurate. Configure automatic tension control system, automatic loading and unloading system, automatic wire changing device and automatic detection function to improve overall production efficiency.

2.‌Winding process optimization‌: According to the stator structure and specifications, a detailed winding plan is formulated, accurate tension control is performed, and the winding speed is controlled within a reasonable range. With the help of high-precision winding machines and tension control systems, ensure that the slot full rate meets the standard.

‌3. Equipment maintenance and care‌: Regularly maintain the winding equipment to ensure that it is in good condition. Special treatment is performed on the thick wire, and the equipment is regularly inspected and maintained to ensure that there are no impurities or foreign objects in the wire wheel, wire nozzle and other parts.

‌4. Personnel training and management‌: Provide employees with regular training and communication opportunities to improve their operating skills and safety awareness. Establish a complete equipment management system and strengthen daily inspections and maintenance of equipment.

In summary, the stator automatic loading and unloading winding machine has shown strong competitiveness in the field of motor manufacturing with its technical advantages such as efficient automated production, high-precision winding, intelligent control and detection, flexibility and compatibility, energy saving and stability. At the same time, doing a good job in detail requirements is also the key to ensuring the good performance of the equipment.

Correo electrónico: sales@vacuz.com