What do I need to pay attention to when winding thick wire for a BLDC motor stator winding machine? What are the common details?

Motor stator winding requires specialized winding machine equipment, different stator, winding machine configuration and winding methods are different, for large diameter coil products, winding is relatively troublesome, very test winding machine equipment, if the machine is not selected, or configuration is not enough, it is easy to cause a variety of problems, then the motor stator winding machine winding thick line need to pay attention to what problems? What are the common details, Vacuz give you an introduction!

When winding thick wire on the motor stator, you need to pay attention to the following problems:

1. Tension control: Reasonable control of tension, keep the tension uniform, avoid too big or too small. Excessive tension may lead to wire breakage, wire damage and defective products. If the tension is too small, the coil winding may be loose and not compact, affecting the slot fullness.

2. Winding speed: The winding speed should not be too fast, especially when you start winding, you need to wind slowly and make sure the machine is stable before increasing the speed. Too fast speed may lead to wire breakage, damage, skipping and wire overlapping.

3. Thread cylinder and thread nozzle: The position and stability of the cylinder should be checked frequently to ensure that the thread is not stuck and the thread is smooth. Thread nozzles try to use high-quality materials.

4. Winding process: Different models of products usually have special winding process. If you need to modify the parameters, it should be operated by professional personnel. Pay attention to the accuracy of the number of turns set.

5. Troubleshooting: If there is a malfunction, such as the winding machine jamming or abnormal noise, etc., you should immediately stop the machine to check, identify the cause, and solve the problem before continuing to use.

6. Operational safety: When using the winding machine, it must be operated according to the regulations and pay attention to personal safety.

What problems do I need to pay attention to when winding thick wire with motor stator winding machine? What are the common details? The above are some common preventive measures and solutions, the specific operation may need to be adjusted according to the specific equipment and requirements.

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