The brushless motor according to the different requirements of the application, the stator design and shape are different, such as the number of slots of the problem, some 3 slots, 4 slots, 6 slots, 9 slots, 12 slots, some up to 18 slots, 24 slots, 36 slots, etc., so what are the requirements for multi-slot stator winding? How to avoid injury line breakage? Vacuz to analyze it!

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First, the winding requirements:

1. Stator slot size: the slot is related to the enameled wire can go in, whether it is a flying fork or needle winding method, we should pay attention to the size of the slot, of course, multi-slot stator winding is the same.

2. Stator height: the higher the stator stack thickness, the greater the span of the winding, the greater the oscillation of the enameled wire, for multi-slot stator winding should also pay attention to this point.

3. Wire diameter size: it makes a difference to wind several different wire diameters together, pay attention to avoid damage to the wire and breakage.

Second, to avoid damage or broken wire method:

1. Debugging the machine: before winding, be sure to debug the machine to ensure that the position of each component is accurate, no offset.

2. Control speed: too fast a winding speed can easily lead to wire breakage, so the speed must be controlled within the appropriate range.

3. Tension control: the control of tensioner must be reasonable, the tension must be uniform, not too big, not too small.

4. Salt water test: After the winding is completed, salt water test must be carried out to check whether the stator meets the requirements, if the test does not meet the requirements, it needs to be readjusted.

5. When using the winding machine, it must be operated according to the regulations and pay attention to personal safety.

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What are the requirements of multi-slot stator winding for brushless motor? How to avoid injury line breakage? Vacuz above has done a simple explanation, I hope this knowledge can help you!

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