Automatic stator flying fork winding applications are more widely used, such as the common air model drone motor stator, cooling wind dispersion motor stator, twisted car motor stator, etc., all need to use the flying fork winding machine equipment, so how does the flying fork winding machine work? How to realize mass production? The following Vacuz to introduce it!

Automatic stator flying fork winding machine working principle is analyzed in detail as follows:

First, the motor drive and flying fork rotation

1. Motor drive: the motor is the core power source of the flying fork winding machine, which drives the flying fork for high-speed rotation.

2. Flying fork and wire nozzle: the flying fork is installed with a wire nozzle, the enameled wire on the wire frame is guided out through the wire nozzle, and with the rotation of the flying fork, the enameled wire is driven to carry out the winding action.

Induction and clamping

1. Sensor switch: There is a sensor switch installed on the sliding rail, which is used to detect the length of the wire.

2. Clamping action: when the wire reaches the preset length, the inductive switch sends out a signal, the motor stops rotating, and at the same time, the clamp on the flying fork moves quickly to clamp the wire accurately to ensure that the length of the wire is accurate.

Third, automatic wire winding

1. Control system: under the precise control of the programmable control system, the flying fork rises or falls through the transmission system to realize the winding action of the wire.

2. Winding components: die head, mold, guard plate and other components work together to ensure that the enameled wire is neatly and orderly wound in the stator slot to form an accurate winding structure.

Fourth, precision lineup

1. Influencing factors: Precision wire arrangement is affected by the stability of the whole machine, servo motors and controllers, positioning and accuracy of the workpiece, running speed, positive and negative rotation and alignment, tensioner and other factors.

2. Effectiveness: The accurate control of these factors ensures that the winding line is compact and tight, and meets the product requirements for winding quality and precision.

On the realization of mass production, the following are some suggestions:

I. Increase the degree of equipment automation

Increase automated detection and automated loading and other modules to reduce manual intervention and improve production efficiency.

Second, optimize the winding process

1. Adjust the winding speed, tension and other parameters to ensure that the winding quality is stable and improve the yield rate.

2. Regularly review and update process parameters to adapt to product changes and market demand.

Third, increase the number of equipment

Where conditions permit, increase the number of fully automatic stator flying fork winding machine, directly improve the overall production capacity.

Fourth, regular maintenance and maintenance

1. Regularly carry out comprehensive maintenance and repair of equipment to ensure that the equipment is always in the best working condition.

2. Establish equipment maintenance files, record the maintenance history of the equipment and performance changes.

V. Reasonable arrangement of production plans

1. According to market demand and production capacity, develop a reasonable production plan.

2. Use advanced production management system to monitor the production progress and inventory in real time to ensure that the production is in order.

How does the automatic stator flying fork winding machine work? How to realize mass production? Vacuz above has made a simple explanation, I hope this knowledge and details can help you!

Sähköposti: sales@vacuz.com