As an important auxiliary equipment in the field of motor manufacturing, the fully automatic needle-type internal winding machine provides a strong guarantee for the efficient and accurate production of coils with its unique technical advantages. The following is an in-depth analysis of its technical advantages by Vacuz, hoping to help everyone!

1. High-precision winding

The equipment is equipped with advanced servo control systems and high-precision sensors, which can accurately control every subtle movement of the needle. Whether it is the trajectory, speed or tension, it is all under control. This high-precision control ensures that each circle of wire can be evenly and tightly wound in the stator slot, effectively avoiding defects such as coil deformation, short circuit or open circuit. The manufactured coils are accurate in size and shape, and the electrical performance and quality have reached a high level.

2. Efficient automation

The fully automatic needle-type internal winding machine realizes the full process automation operation from loading, winding to unloading, just like an efficient production line. Manual intervention is reduced to a minimum, and the risk of human error is also reduced. The winding speed is hundreds of revolutions per minute or even higher, and multiple parts can be wound simultaneously. This not only greatly shortens the production cycle, but also significantly reduces the cost of the enterprise, allowing the enterprise to take the lead in the fierce market competition.

3. High flexibility

The equipment can quickly switch different winding tasks through simple programming and parameter adjustment. No matter what type and specification of coil production needs, it can easily cope with it. Enterprises do not need to purchase multiple devices for different products, but can complete the winding work of multiple products on one device. This not only reduces equipment investment, but also reduces production costs and improves the overall competitiveness of the enterprise.

4. Versatility

The fully automatic needle-type internal winding machine has a variety of winding modes and programs. Enterprises can achieve diversified production of products through simple program adjustments. No matter how the market demand changes, it can quickly adapt and meet it. This versatility not only meets the market demand for personalized products, but also brings more business opportunities and development space for enterprises.

5. Strong stability

The equipment adopts mature control technology and structural design, with stable operating performance and reliability. During long-term operation, it basically does not fail or misoperate, ensuring the stability and consistency of production. This stability not only improves product quality and production efficiency, but also reduces the company’s maintenance costs and risks.

6. High degree of intelligence

The fully automatic needle-type internal winding machine can automatically identify, adjust and optimize the winding process through preset parameters and adaptive algorithms. This degree of intelligence not only improves production efficiency and quality control, but also brings more convenience and benefits to the company. Operators only need to easily set parameters to achieve efficient and accurate winding production.

Requirements for stators:

Of course, to give full play to the technical advantages of the fully automatic needle-type internal winding machine, certain requirements need to be put forward for the stator. The slot direction needs to be inward to ensure that the wire enters smoothly and fills the stator slot; the outer diameter, inner diameter and height need to be within a reasonable range to avoid wire damage or breakage; the stack thickness needs to be controlled within a certain range to ensure the stability and efficiency of the winding process; the slot distance needs to be reasonable to improve the winding accuracy and speed. At the same time, it is also crucial to choose the appropriate winding wire diameter according to actual needs.

In summary, the fully automatic needle-type internal winding machine has shown strong competitiveness in the field of motor manufacturing with its technical advantages such as high-precision winding, efficient automation, high flexibility, versatility, strong stability and high degree of intelligence. At the same time, we should also pay attention to the requirements for the stator to ensure that it matches the winding machine and jointly create more high-quality and efficient coil products.

Courriel : sales@vacuz.com