The use of automatic winding machine skills and practical services

First of all, we must understand the characteristics of the type of wire being wound, the number of turns and the appearance of the material, around the speed of entanglement.

1, such as self-adhesive wire, enameled cotton wire, etc., the set wire diameter to increase, because the outer skin is not too slippery, more non-inertial characteristics.

2, the automatic winding machine around the fine line entanglement speed is not too slow, but the need to start with a slow crawl, so as not to pull the wire off.

3, coarse wire should not be too fast (over speed), but the need to pay attention to low and medium speed torque is sufficient.

4, the use of aluminum wire, please note that the up force should be adjusted to a smaller than the thickness of the copper wire, so as not to pull the wire diameter thin, the outer insulation paint burst, affecting the quality of the product.

5, the use of aluminum wire due to up force is reduced, the set wire diameter to increase appropriately. In conjunction with its own up force needs to go less over the wire wheel.

Second, the winding of the [shape] and the line of concave and convex and out of the line distance has a considerable relationship.

1, the speed of the square-shaped winding object should not be too fast, the middle will have a round convex unconformity, affecting the line neatly.

2, the object to be wound and the height of the wire line device to be appropriate, too low line is easy to fall into the following layer, too high will have the phenomenon of jumping line.

3, stranded wire machine and the winding device should not be too far away from the line, will affect the accuracy of the line with the coupling.

4, the line of the line out of the looser, but also related to the winding and line standardization or not.

Third, the stepping horse automatic winding machine set up notes.

1、Calibration of the width of the object to be wound and the starting point is the first priority, and the most important.

2、When the start winding point is correct, start winding, use the two parking first to test whether the set width is correct.

3、When you start winding, no matter whether it’s standard or not, it can provide a lot of information for your reference.

a, start winding point is too front or too back (no vertical phenomenon with the object to be wound).

b, the line is too sparse or too dense (wire diameter is not set correctly)

c, the two ends of the rotation is too fast or too slow (incorrect width setting: too fast = not enough width, too slow = width is too large).

d, six-axis stranding machine line with the coupling whether faster and faster or slower and slower (and then fine-tune the line diameter: faster = change small, slower = change large).

e, pay attention to the winding of several layers of the line with the coupling environment.

f, the object being wound after multiple layers and change shape.

g, the size of the wire diameter marked by the enameled wire is the actual wire diameter, so when setting the wire diameter must be added to the thickness of the enamel to be correct.

h、After the winding is completed, the reversion (displacement) or not of the wire line is also affected.

i, sparse winding line, the best point to start winding forward, the best width to reduce a little.

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