Automatic motor stator coil winding machines are gradually being developed and applied in the manufacturing industry

In recent years, fully automatic winding machines have gradually gained trends and applications in the industrial manufacturing industry, incorporating provisions for high efficiency and high throughput. Most Chinese manufacturers refer to the design solutions of imported automotive systems from Taiwan and other places. This equipment uses a programmable controller as the monitoring center and selects manipulators, pneumatic control elements and accessories for fully automatic wire rows, fully automatic winding, fully automatic shearing, and fully automatic left and right material organization. This model has high productivity and simple manual operation, which saves a lot of labor cost. One actual operator can actually operate more than one such machine at the same time, and the manufacturing quality is relatively stable, making it particularly suitable for production and processing sites with high manufacturing regulations.
In addition, there is an emergency stop switch installed above the winding machine panel, which can be turned off immediately under special circumstances. The speed can still be accumulated after another run. If there is a special need, it is also possible to actually operate the wire rewinder and get rid of the equipment manually. The automatic winding machine consists of counting variable speed and electromechanical engineering operation. The variable speed part of the counter consists mainly of the controller, the winding motor, the variable speed circuit, the reed sensor, the electronic counter, the overlap circuit and the input setting. The electromechanical engineering operation part consists of electromechanical engineering operation, wire row mechanism and touch car mechanism.

The counting and speed change part mainly selects silicon controlled rectifier to operate the winding motor, and then sends the winding motor’s coil data signal to the binary addition electronic counter according to the reed sensor. When the cycle time number of the electronic counter agrees with the input cycle time number, the data signal is sent to the controller by the overlapping circuit to operate the electromechanical engineering circuit. The operating part of the electromechanical engineering is driven by various automotive relays, toggle switches, etc., which operate the wire-row organization and trip organization for the daily tasks of fully automatic wire-row and fully automatic gear change. Among the configured parts of the automatic winding machine, the line organization is the component that directly contacts the lines and other transmission lines. The design solution and selection of the part structure and raw material can damage the stainless steel wire and the gloss of the stainless steel wire. Different winding process is equipped with different raw materials for line tissue.

Depending on the type and different winding provisions, common raw materials are tungsten, porcelain, polyester and copper. This raw material varies greatly and the main uses are different. Tungsten steel is generally used for the entire winding process and is a harder raw material with less damage to the surface. Porcelain is a common raw material used in automatic winding machines. It is widely used. It is commonly used in the crimping and winding organization of round transmission wires. Porcelain wire wheels, porcelain eyes and wire positioning devices all use this raw material. Polyester is a very wear resistant non-metallic material. It is used in cable and wire loading organization to avoid cable damage.

The above explanation is the automatic winding machine is gradually developed and applied in the manufacturing industry, I hope that after reading can help you, if you want to know more about the automatic winding machine related information, welcome to consult customer service online or call the company’s service hotline (upper right corner of the website) for consultation, we will be happy to provide you with attentive service!

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