CNC wire winding machine how to achieve the accuracy of the winding process

With the rapid development of the motor industry, the demand for wire winding machine is gradually increasing, wire winding machine can effectively improve the production efficiency of enterprises, but winding more and more types of workpieces, in winding some relatively small enameled wire, the winding may not be neat enough, the winding tension can not be controlled, especially when winding some coils less than 0.1mm, such as voice coils and sensors, etc.. So the CNC wire winding machine appeared and solved this problem very well.

Bobinage de la bobine BLDC
Bobinage de la bobine BLDC

The CNC wire winding machine is also operated by a stepper motor and a spring friction plate tensioner is used for tension control, but in order to reflect the winding requirements of fine enameled wire, some design changes have been made, mainly by using a method that conforms to the row of wires and installing a tension indicator. As a result, the overall performance of the CNC winding machine has been improved to some extent and the quality of the wound coils has been improved.

In addition, the additional tension indicator allows the operator to know the tension of the CNC winding machine when winding the wire to avoid causing tension deviation, which solves the tension problem when winding fine wire on the CNC winding machine.

In general, winding coarse wire is still relatively easy point, below 0.1mm wire, very fine, easy to break the wire, not only in the winding process design up and down, but also the tensioner control is also very important, and speed control is also more critical.

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motorcycle alternator made from copper wire.

CNC wire winding machine, a good solution to the above problems, of course, there may still be some more or less problems, but I believe that with the development of high-tech and the continuous progress of R & D personnel, the future of fine wire winding will be more scientific and accurate!

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