Lubrication of toroidal coil inductor wrapping machine equipment

The intention of filling the linear guide of ring type wrapping machine with smoothing agent is to avoid the metal touch between the track surface inside the linear guide and the tumbling body, etc., to reduce the conflict and wear, to avoid heat and sintering. When the track surface and the tumbling body of the tumbling touch surface to form a composition of the oil film, also has the effect of reducing the touch stress due to the load. Handle the smooth work, the adequate formation of oil film to ensure the reliability of the linear guide is very important.

Machine automatique à enrouler l'inducteur toroïdal à engrenages
Machine automatique à enrouler l'inducteur toroïdal à engrenages

1, the choice of smoothing agent

To give full play to the function of the linear guide, it is necessary to select the appropriate type of slick and smooth method according to the form of linear guide, load, speed, etc.. However, the linear guide and sliding guide, the dependence on the slick is very small, so the amount of oil is small, refill distance is also long, and the rubber coating can substantially reduce the burden of maintenance processing. Linear guide used smooth agent can be roughly divided into smooth agent and smooth oil two.

 

2, smooth grease smooth

Linear guide generally use lithium soap-based slick grease (JIS consistency number 2), for heavy load, recommend the use of extreme pressure additive slick grease.

In the clean environment and high vacuum environment, can be used to form the oil as the base oil or lithium soap base other than low dustiness, volatility of the smooth grease. When used in these environments, linear guide in line with the conditions of use together, it is necessary to fully consider how to satisfy the smooth function.

 

3, smooth grease filling distance

Even if it is high-quality grease, its function will be aging with the working time, so it is necessary to make appropriate compensation. Grease refilling distance varies according to the conditions, generally once every 6 months, for long-distance reciprocating machinery, etc., it is recommended to add grease once every 3 months.

 

4、Smooth grease refilling method

Six-axis stranding machine from the grease spout and other grease filling device to inject grease, until the old grease discharge. After adding grease to carry out grinding work, the remaining grease will be discharged linear guide, to remove the discharged grease and then start working.

Par exemple, la première fois que la buse de graissage remplit de la graisse, il y aura une partie de la perte dans le chemin de remplissage, il est donc nécessaire de prendre en compte le facteur de perte.

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