Mechatronics transformer winding machine

Ring winding machine mechatronics is with the development of production and skills, in the mechanical, electronic skills, etc., mainly in the process of mutual penetration of a number of skills disciplines, combined with each other gradually constitute and develop a new type of marginal skills science. From the performance point of view, the use of mechatronics of ring winding machine makes power transformer winding machine gradually towards the direction of intelligence, high performance, high production power and high precision.

In terms of function, mechatronics transformer winding machine gradually towards the direction of multi-functional, light and miniaturization. Through the use of mechatronics skills to optimize the overall structure, intelligent system control, flexible operation performance. Through the test system, active control system, servo system to reach the ring winding machine mechatronics intention.

Automatic winding machine electromechanical integration of power transformer winding machine has the following characteristics.
① accomplishing the function of active recording of the number of turns wound.
②Avoiding fast suspension and start-up, completing the function of slow start-up and suspension, which can avoid the fault of sudden wire breakage presented by fast start-up or suspension.
③The number of turns to be wound can be pre-set before winding, and when the number of turns to be wound is the same as the pre-set number of turns, the automatic winding machine can actively stop the winding operation.
④The mechatronic power transformer winding machine can adjust the winding speed based on the wire diameter of the winding wire. It can be said that the use of mechatronic automatic winding machine can make great progress on the operation rate and quality.

The use of PLC in mechatronic power transformer winding machines
The main components of the controller of the mechatronic winding machine are the PLC and the inverter. Its control panel contains various buttons and selector switches for inputting control signals to the PLC. The presetting of the winding turns is done using a 4-digit dial, which converts the 4-digit decimal number into a 16-digit binary number and sends it to the input port of the PLC.

The transformer winding machine rotary encoder sends the number of turns pulses to the input of the PLC to determine the actual number of turns wound on the winding. The rotary encoder turns the spindle motor revolutions into a pulse counting signal, which is used as comparison data. With such a control system, the transformer winding machine completes a high level of initiative and intelligence, which can be useful for improving the production power.

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