Winding the stator of a brushless motor requires a winding machine. A common external winding machine, the flying fork winding machine, is suitable for brushless stators with outward-facing slots and is widely used. So, what are the requirements for external winding on a brushless stator flying fork? What are the applicable conditions for external winding? Vacuz will explain.

I. Core Requirements for Winding Machines

1. Mechanical Stability

Emphasis is placed on the selection of base and table materials, such as the thickness of the sheet metal base and the hardness of the stainless steel table, to ensure structural stability.

Provide specific mold machining accuracy specifications, such as surface roughness and tolerance range, to ensure high mold accuracy and positioning precision.

2. Control System Accuracy

List servo motor brands and models to help users select high-performance servo motors.

Detailed explanation of the coordinated control principles between the PLC motion controller and the servo system, such as achieving high-precision positioning through closed-loop control.

3. Tension Management System

Provide servo tensioner selection recommendations, such as selecting the appropriate tensioner model based on wire diameter and material.

Emphasize the importance of real-time tension monitoring and adjustment, and provide the working principle and debugging methods of the tension sensor.

4. Multi-station and Efficient Wire Arrangement

Provide flexibility in workstation design, such as specific implementation methods for supporting single-station, dual-station, or multi-station switching.

Detailed explanation of the advantages of servo-controlled layer arrangement, such as improved wire arrangement accuracy and reduced wire waste.

II. Applicable Conditions for External Winding

1. Stator Structural Characteristics

Provide reference data for stator outer diameter and stack height range to facilitate user selection of appropriate winding machine models.

Emphasis is placed on the impact of notch distance on winding accuracy and speed, and recommendations for optimizing notch distance are provided.

2. Wire Compatibility

Provide reference data for wire diameter ranges and explain the impact of different wire diameters on winding speed.

Emphasis is placed on issues that require attention when winding multiple wires in parallel, such as optimizing the winding path and reducing wire friction.

3. Environmental and Operating Requirements

Detailed explanation of specific installation environment requirements, such as floor flatness and the absence of vibration sources or high-temperature equipment.

Specific power and air source parameter requirements are provided to facilitate device configuration.

The importance of operating procedures is emphasized, and operator training plans and assessment criteria are provided.

4. Industry Application Scenarios

Examples of brushless stator flyer external winding applications in mainstream industries, such as medical, aviation, automotive, and drone motors, are listed.

Solutions are provided for special needs such as high-precision, high-efficiency, or non-standard stators, such as custom-made machines or precision wire routing equipment.

What are the requirements for brushless stator flyer external winding machines? What are the applicable conditions for external winding? Vacuz has provided a brief explanation, and we hope this information will be helpful!

Courriel : sales@vacuz.com