What is the reason for the inaccurate counting of the automatic toroidal coil inductor winding machine?

What is the reason for inaccurate counting of toroidal coil inductor automatic winding machine?

The main operating data of the winding machine is the number of circles, various transformers and solenoid coils require high accuracy of circles, in our daily use of the winding machine often encounter inaccurate count of the winding machine, sometimes sometimes less, this problem often plagues the winding machine users, so what causes inaccurate count of the winding machine? Let’s briefly analyze the reasons.

First, we analyzed the components of the winding machine. Currently, the vast majority of winding machines are AC inverters, so a frequency converter is required as part of the winding machine’s configuration components. Frequency converters generate harmonics during use. Such harmonics can seriously interfere with the control system of the winding machine, causing the control system to crash, stop working, and the high-speed counting function to fail. Poor compatibility testing by the manufacturer when selecting these components can cause interference between the components, resulting in inaccurate counting. Secondly, the coordination between the winding machine counting sensor and the ring digital disk is also very important. The jumping and swinging of the code disk from side to side during the high-speed operation of the winding machine spindle can lead to unstable round count signals, and the dust accumulated over time can also affect the detection surface of the counting sensor.

There are also some other human factors and incidental factors that cause counting problems, so the winding machine should be regularly maintained and circle count calibrated as required.

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