{"id":11674,"date":"2025-04-19T03:52:25","date_gmt":"2025-04-19T03:52:25","guid":{"rendered":"https:\/\/vacuz.com\/?p=11674"},"modified":"2025-04-19T03:52:25","modified_gmt":"2025-04-19T03:52:25","slug":"what-winding-machine-is-used-for-the-stator-of-the-brushless-motor-of-the-fan-lamp-how-to-meet-the-production-efficiency-and-quality-requirements","status":"publish","type":"post","link":"https:\/\/vacuz.com\/fr\/what-winding-machine-is-used-for-the-stator-of-the-brushless-motor-of-the-fan-lamp-how-to-meet-the-production-efficiency-and-quality-requirements\/","title":{"rendered":"Quelle machine \u00e0 bobiner est utilis\u00e9e pour le stator du moteur sans balais de la lampe \u00e0 ventilateur ? Comment r\u00e9pondre aux exigences d'efficacit\u00e9 et de qualit\u00e9 de la production ?"},"content":{"rendered":"

When choosing a stator winding machine for a brushless motor for a fan light, we need to consider the structural characteristics of the stator, production efficiency requirements, and product quality standards. The following is a detailed guide from Vacuz to help you make an informed decision.<\/p>\n

\"Outer
Outer Stator Vibrate Plate Feeding Vacuz Fully Automatic BLDC Brushless Drone UAV Cooling Fan Motor Coil Flying Fork Winding Machine Manufacturer<\/figcaption><\/figure>\n

1. Selection of winding machine types<\/p>\n

Flying fork winding machine<\/p>\n

\u200cApplicable objects\u200c: The stator of a brushless motor for a fan light, with its typical outer rotor structure and outward-opening slots, is generally wound with a flying fork winding machine.<\/p>\n

\u200cAdvantages\u200c:<\/p>\n

\u200c1. High-speed performance\u200c: The winding speed of a single station easily exceeds 2800 RPM, and the four-station model doubles the efficiency.<\/p>\n

\u200c2 Accurate wiring\u200c: The powerful combination of servo drive and precision guide rails ensures that the coil arrangement is accurate and the turn error is strictly controlled within \u00b11%.<\/p>\n

\u200c3. Multi-wire parallel winding\u200c: Supports 2 to 8 wire parallel winding, perfectly adapting to the winding requirements of fan light motors for multi-strand wires.<\/p>\n

Needle-type inner winding machine (alternative solution)<\/p>\n

\u200cApplicable scenarios\u200c: This type of winding machine is only considered when the stator adopts a special inner winding structure (such as some micro fans), but such cases are relatively rare.<\/p>\n

2. Core configuration and performance standards<\/p>\n

1.\u200cDrive system\u200c: The servo motor ensures stable winding tension with its high accuracy and high responsiveness, effectively avoiding wire damage and wire breakage.<\/p>\n

\u200c2. Spindle accuracy\u200c: The spindle runout is strictly limited to within 0.01mm to ensure winding concentricity and reduce the risk of inter-turn short circuit.<\/p>\n

\u200c3. Wire nozzle and tension control\u200c:<\/p>\n

\u200cCeramic wire nozzle\u200c: wear-resistant and high temperature resistant, especially suitable for high-speed winding operations with fine wire diameters (such as 0.1mm).<\/p>\n

\u200cClosed-loop tension system\u200c: real-time monitoring and intelligent adjustment of tension to ensure that the coil is tight and unbroken.<\/p>\n

\u200c4. Wire arrangement mechanism\u200c:<\/p>\n

\u200cSpiral wire arrangement\u200c: optimize the coil filling rate, thereby improving the overall efficiency of the motor.<\/p>\n

\u200cAnti-overlapping design\u200c: With the help of advanced algorithms to control the wiring trajectory, the coils can be effectively prevented from crossing and overlapping.<\/p>\n

III. Production efficiency and quality control<\/p>\n

\u200c1. Efficiency improvement\u200c:<\/p>\n

\u200cMulti-station design\u200c: The four-station model can wind four stators at the same time, which directly increases the efficiency by four times.<\/p>\n

\u200cQuick mold change\u200c: The mold change time is shortened to less than ten minutes, easily meeting the production needs of multiple varieties.<\/p>\n

\u200c2. Quality control\u200c:<\/p>\n

\u200cSlot full rate optimization\u200c: Through a sophisticated winding algorithm, the slot full rate is improved, and the motor performance is significantly enhanced.<\/p>\n

\u200cInsulation treatment\u200c: Add insulation paper between the wires during winding to effectively prevent inter-turn short circuits.<\/p>\n

IV. Equipment stability and recommended models<\/p>\n

\u200cEquipment stability\u200c:<\/p>\n

\u200cKey components\u200c: Select high-reliability accessories such as NSK bearings and THK guide rails to ensure long-term stable operation of the equipment.<\/p>\n

\u200cHeat dissipation design\u200c: Key components such as the spindle and the nozzle use water cooling or air cooling systems to effectively prevent overheating.<\/p>\n

\u200cRecommended models\u200c:<\/p>\n

\u200cFour-station flying fork winding machine\u200c: suitable for large-scale production, high efficiency and stable precision.<\/p>\n

\u200cSix-station high-speed winding machine\u200c: specially designed for ultra-high-speed winding (such as speed \u22653000 RPM), further improving production capacity.<\/p>\n

\"Double
Double Stations Cooling Fan Motor Coil Automatic BLDC Brushless Drone Outer Stator Flying Fork Winding Machine Equipment For Sale<\/figcaption><\/figure>\n

In summary, the selection of fan light brushless motor stator winding machine should focus on the flying fork model, equipped with servo drive, precision wire nozzle and closed-loop tension system, combined with multi-station design and automation function. Such a configuration can not only meet the needs of efficient production, but also ensure the high standard of product quality.<\/p>\n

Email: sales@vacuz.com [fusion_form form_post_id=”431″ margin_top=”” margin_right=”” margin_bottom=”” margin_left=”” hide_on_mobile=”small-visibility,medium-visibility,large-visibility” class=”” id=””][\/fusion_form]<\/p>\n","protected":false},"excerpt":{"rendered":"

When choosing a stator winding machine for a brushless motor for a fan light, we need to consider the structural characteristics of the stator, production efficiency requirements, and product quality standards. The following is a detailed guide from Vacuz to help you make an informed decision. 1. Selection of winding machine types Flying fork winding […]<\/p>\n","protected":false},"author":1,"featured_media":4637,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_gspb_post_css":"","_joinchat":[],"footnotes":""},"categories":[63],"tags":[],"class_list":["post-11674","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/posts\/11674","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/comments?post=11674"}],"version-history":[{"count":0,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/posts\/11674\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/media\/4637"}],"wp:attachment":[{"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/media?parent=11674"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/categories?post=11674"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vacuz.com\/fr\/wp-json\/wp\/v2\/tags?post=11674"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}