Rotor shafting is an important process, generally need a special machine to solve, then how to achieve the rotor shafting process? Need to pay attention to what details of knowledge, Vacuz give you an introduction to it!

The realization of the rotor press shaft process in detail:

Rotor press shaft process is one of the key steps in the motor manufacturing process, which involves accurate fit, meticulous operation and strict quality control. The following will detail the realization of the rotor press shaft process and its related detailed knowledge.

I. Basic steps

1. Process preparation

a. Check the equipment: Make sure the lubrication mechanism of the hydraulic press and other equipment is in good condition.

b. Prepare tools: Prepare the required molds, tools and gauges.

c. Apply oil: Apply a mixture of machine oil and white lead oil on the inner hole of the cast aluminum rotor to reduce friction and improve the efficiency of the press.

d. Place the rotor: Place the cast aluminum rotor on the base and insert the knurled section of the spindle into the hole of the cast aluminum rotor.

2. Process

a. Positioning the rotor: put the rotor into the shaft mold into the rotor shaft and push it to the center of the hydraulic press base plate with the cast aluminum rotor and the base, hold it in alignment and push it under the pressure head to be pressed.

b. Pressurizing operation: start the hydraulic press, pressurize according to the reading of the pressure gauge, relieve the pressure immediately after the pressure is in place, and pay attention to the return stroke of the pressure head.

3. Quality control

a. Check the size: check the size of the core position according to the drawings to ensure product quality.

b. Control pressure: pay attention to control the pressure and speed of the hydraulic press to avoid bending the shaft.

Protect the explosion-proof surface: For the explosion-proof motor rotor into the shaft, pay special attention to protect the explosion-proof surface.

Second, the details of knowledge

1. Material preparation

Selection of materials: select the appropriate shaft and cast aluminum rotor material, ensure that the tolerance is reasonable.

2. Equipment operation

a. Equipment Inspection: Regularly check the performance of hydraulic presses and other equipment to ensure that they are in good working condition.

b. Pressure and speed control: In the process of pressing the shaft, strictly control the pressure and speed of the hydraulic press to avoid damage to the rotor shaft.

3. Quality control

a. Dimension checking: Check the size of iron core position in strict accordance with the drawings to ensure that the product quality meets the standard.

b. Protection of explosion-proof surface: pay special attention to the protection of explosion-proof surface to ensure the safety performance of the motor.

4. Safe operation

a. Wear protective equipment: operators should wear gloves, goggles and other protective equipment.

b. Clean up the work area: ensure that there is no debris around the equipment to avoid accidents during operation.

5. Optimization and Improvement

a. Mold design: Improve the precision and efficiency of the press shaft by improving the mold design.

b. Introduction of automation: Introduce automation technology to reduce manual operation, lower production cost and improve production efficiency.

How to realize the rotor press shaft process? Need to pay attention to what details of knowledge, Vacuz above has done a detailed explanation. In short, the realization of the rotor shafting process needs to strictly follow the process steps and detailed knowledge, strengthen quality control and safe operation. Through continuous optimization and improvement, it can improve production efficiency and product quality to meet market demand.

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