Brushless motor performance is good or not, and stator coil precision has a great relationship, coil winding is not good, you need to choose a good winding machine equipment? Whether it is the configuration or control, need to meet certain requirements, then how to control the precision of the brushless motor stator winding machine? How to improve the precision of winding?Vacuz give you an introduction to it!

BLDC Brushless Motor Stator Coil

1. The design and quality of the winding machine itself is the foundation of the foundation. The whole machine material must be selected, the structure must be stable, so as to maintain stability in high-speed operation. Servo motor and drive control system is like the brain of the winding machine, you have to choose high precision, different brands and models of servo motor control accuracy is different. The configuration of the main components can not be ignored, each of them should be precise, so as to ensure the accuracy of the winding.

2. Mold and core precision control. The mold must be processed by the lathe, the precision must be well controlled, the error must be within the acceptable range. Iron core production can not be rough, to ensure that the surface and corners of the smooth, so that over the line and winding will not hurt line breakage.

3. Winding program and commissioning process is also very important. According to the stator samples to discuss a reasonable winding program, including over the wire way to ensure that the stator parameters in line with the winding requirements. The commissioning process must be careful, the technician’s work experience must be rich, so as to ensure that the commissioning of the machine with high precision and good stability.

4. Tension control is a key link. Tensioner quality must meet the requirements, the tension size must be adjusted appropriately, so as to avoid problems such as wire breakage. Debugging according to the actual winding situation to adjust the wire tension, so as to ensure the quality of winding.

5. We should also pay attention to the influence of other factors. For example, the working environment of the winding machine should be kept clean and dry, to avoid temperature, humidity and other environmental factors on the winding precision. The quality of the wire can not be ignored, we must use stable quality, excellent performance of the wire.

Aero Brushless Motor Stator

In summary, in order to control and improve the winding accuracy of brushless motor stator winding machine, we have to start from many aspects. By optimizing the design and quality of the winding machine itself, controlling the precision of the mold and core, formulating a reasonable winding plan and debugging process, strengthening the tension control and paying attention to the influence of other factors, so as to meet the high accuracy requirements of motor manufacturing!

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