The assembly of the stator and rotor of the drone motor is more complicated. You need to understand its assembly process first. Whether it is semi-automatic assembly or fully automatic assembly, there are certain requirements for the production line. Let Vacuz introduce it to you below!

1. Parallel design and modular layout

‌1. Parallel design‌: You mentioned that splitting the serial process into parallel workstations and achieving seamless connection through automatic guided vehicles or conveyor belts is an effective means to improve the efficiency of the production line. The intelligent scheduling system can be further introduced to dynamically adjust the process sequence and resource allocation according to the real-time production situation to achieve more efficient parallel operation.

‌2. Modular layout‌: The U-shaped production line layout can indeed shorten the material handling distance, but you can also consider adopting a more flexible modular production line design to quickly adjust the production line layout and configuration according to different product requirements and production capacity requirements.

High-speed equipment and high-precision control.

‌3. High-speed winding machine‌: The use of high-speed winding machines with high-precision servo drive systems can greatly improve production speed and product quality. It is recommended to further explore high-speed winding technology, such as using brushless DC motors or linear motors, to achieve higher winding efficiency and accuracy.

‌4. Composite machine application‌: Introducing a composite machine that integrates multiple functions and reducing the number of workpiece turnovers is an effective way to shorten the production cycle. It is possible to consider cooperating with suppliers to jointly develop composite machine equipment that is more suitable for the assembly of drone stators and rotors.

2. Visual guidance and torque control

‌1.3D visual camera‌: Using advanced 3D visual cameras for stator slot recognition can achieve more accurate positioning. It is recommended to combine deep learning algorithms to improve recognition speed and accuracy, and explore more application scenarios, such as automatic assembly, quality inspection, etc.

‌2. Torque sensor‌: The application of high-precision torque sensors in the winding process can ensure the accuracy of the embedded wire torque. It is recommended to establish a torque database to record torque data under different products and different process parameters to provide data support for subsequent process optimization.

3. Online inspection and AI defect recognition

‌1. High-precision inspection equipment‌: Configuring high-precision inspection equipment to achieve full-process inspection is an important means to ensure product quality. It is recommended to introduce more types of inspection equipment, such as X-ray inspection equipment, laser rangefinders, etc., to cover more inspection needs.

‌2. Intelligent defect recognition system‌: Using deep learning algorithms to build an intelligent defect recognition system can automatically identify common defects. It is recommended to continuously optimize the algorithm model to improve recognition efficiency and accuracy, and explore more defect types and application scenarios.

4. Flexible production and fast changeover

‌1. Quick-change chuck design‌: The quick-change chuck design is used to achieve fast switching of tooling fixtures, which can improve the flexibility and adaptability of the production line. It is recommended to further explore fast changeover technology, such as modular tooling, intelligent recognition system, etc., to achieve more efficient changeover operations.

‌2. Process parameter call‌: Directly calling the process parameters of different models of products through the human-machine interface can further shorten the changeover time. It is recommended to establish a process parameter database to achieve unified management and optimization of parameters, and explore more automated calling methods, such as voice control, gesture recognition, etc.

V. Requirements for automated production lines

‌1. High accuracy and high stability‌: The selection of high-precision and highly automated assembly equipment is the key to ensuring product quality and production efficiency. It is recommended to continue to pay attention to industry trends and technological developments, and introduce more advanced equipment and systems in a timely manner.

‌2. Intelligent management and real-time monitoring‌: Introducing advanced control systems to achieve automated monitoring and fault diagnosis of equipment is an effective way to improve the level of production line management. It is recommended to combine big data analysis technology to conduct in-depth mining and analysis of production data to provide support for decision-making.

VI. Standardized operations and quality control

‌1. Standardized operation process‌: Formulating strict standardized operation processes and operating specifications can reduce the risk of human operational errors. It is recommended to regularly evaluate and optimize the operation process to ensure the rationality and effectiveness of the process.

‌2. Material management system‌: Establishing a complete material management system can ensure the timeliness and accuracy of material supply. It is recommended to adopt advanced inventory management systems and material tracking technologies to achieve refined management of materials.

VII. Environmental adaptability and maintenance

‌1. Equipment maintenance‌: Regular maintenance and maintenance of equipment can ensure that the equipment is in good working condition. It is recommended to establish an equipment maintenance database to record the details of each maintenance and provide a reference for subsequent maintenance.

‌2. Adjustable tooling design‌: Design adjustable tooling and positioning devices to adapt to the needs of rotors of different sizes and shapes. It is recommended to further explore customized assembly solutions to meet the personalized needs of more customers.

VIII. Personnel training and incentive mechanism

1.‌Skill training‌: Regular skill training for employees can improve their assembly operation level and skill proficiency. It is recommended to adopt a variety of training methods, such as online training, practical exercises, etc., to improve the training effect.

‌2. Incentive mechanism‌: Establishing an effective incentive mechanism can stimulate employees’ enthusiasm for innovation. It is recommended to formulate more attractive incentive policies, such as performance bonuses, promotion opportunities, etc., based on the actual needs and expectations of employees.

I hope these suggestions and innovations can provide more help for your drone stator rotor assembly process and process optimization.

E-mail: sales@vacuz.com