As a key equipment in motor manufacturing, the performance test of the fully automatic motor stator winding machine is crucial to ensure the quality and production efficiency of the motor. The following is a comprehensive overview of Vacuz’s performance test of the fully automatic motor stator winding machine, as well as effective methods to improve the performance of the machine.

1. Performance test items

1. Winding accuracy test

Test method: Use sensors and monitoring equipment to monitor key parameters such as position, tension, speed, etc. in real time during the winding process.

‌Purpose‌: Verify whether the winding machine can accurately execute the set parameters to ensure that the coils are evenly distributed and closely arranged, thereby improving the performance of the motor.

‌2. Slot fill rate test‌

Test method‌: Evaluate by measuring the filling degree of the winding in the stator slot.

‌Purpose‌: Ensure that the winding machine can fill enough coils in the stator slot to improve the efficiency and performance of the motor.

‌3. Electrical performance test‌

Test items‌: Including insulation resistance test, winding resistance measurement, withstand voltage test, etc.

‌Test method‌: Use professional instruments such as megohmmeter, microohmmeter, and withstand voltage tester for testing.

‌Purpose‌: Verify whether the electrical performance of the winding meets the requirements and prevent insulation breakdown and other faults during motor operation.

‌4. Operation stability test‌

‌Test method‌: Observe the stability of the winding machine and the working conditions of each component under long-term operation.

‌Purpose‌: Evaluate the reliability and durability of the winding machine to ensure continuous and stable production.

‌5. Overspeed test‌

‌Test method‌: Increase the speed of the winding machine to more than 120% of the rated speed and check the installation quality and mechanical strength.

‌Purpose‌: Verify the stability and safety of the winding machine under high-speed operation.

2. Methods to improve machine performance

‌1. Optimize machine configuration‌

Select high-quality components, such as servo motors, bases, screw guides, etc., to improve stability and accuracy.

Reasonably design the wiring mechanism to ensure the precision and stability of the wiring.

‌2. Adjust winding parameters‌

Set parameters such as wire diameter, number of turns, winding speed, etc. according to actual needs to achieve a fast and accurate winding process.

Reasonably control the tension to ensure that the tension is stable and adjustable to avoid uneven tension of the wire during the winding process.

‌3. Strengthen maintenance and care‌

Regularly check whether the connection of each component is firm and whether the screws are loose, and ensure that the equipment lubricant is sufficient and clean.

Check the electrical system to ensure that the line is not damaged or aged.

Regularly clean the external and internal channels of the equipment to prevent foreign matter from clogging and dust and dirt from accumulating.

‌4. Professional training and operation‌

Strengthen operator training to make them familiar with the operation methods and maintenance points of the winding machine.

Formulate detailed operating procedures to ensure that operators use the winding machine correctly according to the procedures.

‌5. Use advanced technology‌

Integrate intelligent control algorithms to achieve more accurate winding control and more efficient production processes.

Apply sensor technology to monitor various parameters in the winding process in real time to ensure the accuracy and consistency of winding.

Through the above performance test items and methods to improve machine performance, the performance of the fully automatic motor stator winding machine can be comprehensively evaluated and optimized to ensure its role in the motor manufacturing process.

Email: sales@vacuz.com