In terms of improving the versatility and flexibility of brushless motor outer rotor winding machines, we focus on two core strategies: optimization of machine configuration and selection of parts, aiming to meet the needs of outer rotor stator products of various models and specifications. Vacuz’s in-depth analysis and creative suggestions on these two strategies:

I. Ways to optimize machine configuration‌

‌1. Introducing advanced servo control technology‌

The use of cutting-edge high-precision servo control systems can not only significantly improve the accuracy and stability of winding operations, but also ensure the consistency and excellence of the winding quality of various stator products. The precise control capability of the servo system covers the full range of management of winding speed, tension and position, and flexibly responds to the personalized winding needs of different products.

‌2. Multi-station parallel design‌

In order to significantly improve production efficiency and flexibility, we recommend the use of multi-station design, such as double-station, four-station or even six-station layout. This design allows multiple stators to be processed simultaneously in the same working cycle, greatly shortening the idle time of equipment and optimizing the overall production process. According to the actual production scale and stator specifications, the number of workstations is reasonably selected to achieve production efficiency and equipment cost.

‌3. Modular architecture innovation‌

The application of modular design concept makes it easy to replace or upgrade the components and functions of the winding machine on demand. For example, by replacing molds of different sizes or upgrading the control system, you can quickly respond to market changes and customer needs. This design not only enhances the versatility of the equipment, but also reduces the subsequent maintenance costs.

‌4. Intelligent programming and operation interface‌

Provide an intuitive and easy-to-use programming interface and intelligent operating system to simplify the process of setting parameters according to stator specifications and winding requirements. Support a variety of programming languages ​​and graphical programming to reduce the operating threshold and accelerate production efficiency.

‌5. Automation upgrade strategy‌

Further improve the automation level of the winding machine, reduce manual intervention, and ensure efficient and consistent production. Automation functions such as automatic loading and unloading, line change and detection not only reduce labor intensity, but also improve production safety.

‌II. Selection strategy of parts‌

‌1. Selection of high-quality molds‌

Select high-precision and wear-resistant mold materials, such as carbide or high-speed steel, to ensure the long life of the mold and winding accuracy. Customized molds must closely fit the stator specifications and winding requirements to reduce errors and improve winding quality.

‌2. Introduction of precision wire arrangement mechanism‌

Use precision wire arrangement mechanism to ensure uniform distribution and close arrangement of enameled wire in the stator slot. The mechanism must have both stability and flexibility to adapt to the diverse stator winding requirements.

‌3. Reliable tension control system‌

Equipped with advanced tension control system to ensure the stability of enameled wire tension during winding and effectively avoid wire breakage and wire damage. The system should be able to intelligently adjust the tension to adapt to different stator specifications and winding speeds.

‌4. Stable transmission system construction‌

Select high-quality transmission components, such as motors, reducers and bearings, to ensure the stable operation and long life of the winding machine. The transmission system needs to have high accuracy and stability, reduce vibration and noise, and improve overall performance.

‌5. Selection of easy-to-maintain parts‌

Select easy-to-maintain parts to facilitate rapid repair and replacement when equipment fails. Parts should have good interchangeability and versatility to reduce maintenance costs and time costs.

‌III. Additional suggestions‌

‌1. Regular maintenance‌: Regularly perform professional maintenance and maintenance on the winding machine, check component wear and performance parameters, and replace aging components in time.

‌2. Environmental management‌: Keep the working environment of the winding machine clean and dry to prevent dust and moisture from damaging the equipment.

‌3. Personnel training‌: Provide professional training for operators to improve their operating skills and troubleshooting capabilities, and ensure standardized and safe operation.

‌4. Market and technology focus‌: Keep up with the market dynamics and technological development trends of brushless motors, introduce new technologies, new materials and new processes in a timely manner, continuously optimize and upgrade the configuration and components of the winding machine, and improve the competitiveness of the equipment and market share.

In summary, by carefully optimizing the machine configuration and selecting high-quality parts, the versatility and flexibility of the brushless motor outer rotor winding machine will be significantly improved, so as to better meet the needs of outer rotor stator products of various models and specifications. At the same time, strengthening equipment maintenance, improving personnel skills and paying attention to market trends are also key factors to ensure the efficient and stable operation of the winding machine.

Email: sales@vacuz.com