Precision winding machine row line is not neat how to do? How to ensure that the winding a not messy?

Many of the stator line requirements are more stringent, the need for precision line, to achieve the effect of a non-messy, but sometimes the actual winding out of the unsatisfactory, then the precision winding machine line is not neat how to do? How to ensure that the winding a not mess it Vacuz give you an introduction to it!

First, the choice of wire and quality

1. Confirm and adapt to the type of wire: different types of wire, such as enameled copper, enameled aluminum, etc., its physical properties and winding requirements are different. Therefore, before starting the winding operation, be sure to confirm the type of wire used, and accordingly adjust the relevant parameters of the winding machine to ensure that they match the characteristics of the wire.

2. Strictly check the quality of the wire: the specifications and quality of the wire directly affects the effect of the line. Should establish a perfect wire inspection mechanism to ensure that each batch of wire are in line with the standard requirements of the winding operation. For the wire does not meet the standard, should be returned in a timely manner or processing, to avoid its impact on the quality of the wire.

Second, optimize the tension control system

1. Accurately set the tension value: tension is the key factor to control the stability of the wire in the winding process. According to the type of wire and winding requirements, the tension value should be set reasonably with reference to the tension table. At the same time, the tension control system should be calibrated regularly to ensure its accuracy.

2. Use high quality tensioners: Branded tensioners usually have higher stability and control accuracy. If conditions permit, it is recommended to choose a well-known brand of tensioner to enhance the stability and reliability of the winding operation.

Third, fine-tuning the row of devices and molds

1. Ensure accurate positioning of the mold: the positioning accuracy of the mold has a direct impact on the quality of the wire. Should regularly check the positioning of the mold to ensure its accuracy. If there is any deviation, it should be adjusted in time.

2. Full winding debugging and optimization: before formal production, full winding debugging is an essential step. By gradually adjusting the row of devices and mold devices, observe and record the winding effect, until it reaches the desired row of states.

Improve the overall performance of the control system

1. Adopt high-accuracy sensors: high-accuracy sensors can monitor the position and rotation of the winding axis in real time, providing accurate data support for the control system. It is recommended to use superior performance sensor products to improve the accuracy of the winding operation.

2. Optimize PLC servo drive controller: PLC servo drive controller is one of the core components of the winding machine. Reliable quality controller products should be selected, and regular maintenance and performance evaluation. At the same time, the controller can be combined with the actual demand for software upgrades and optimization, in order to improve its control accuracy and stability.

V. Strengthen the integrated management and training

1. Ensure the overall stability of the machine: the stability of the machine is critical to the quality of winding. Regular checks should be made on the connection, fastening and wear of the machine components to ensure that the machine is in good operating condition.

2. Reasonable adjustment of winding speed: According to the size of the wire diameter and winding requirements to adjust the winding speed, to avoid the speed caused by the line is not neat and so on.

3. Strengthen operator training: Improve the operator’s skill level and sense of responsibility is an important means to ensure the quality of winding. Operators should be regularly organized to carry out professional skills training and safety education and training to ensure that they can master the operation of the winding machine and maintenance knowledge.

Precision winding machine line is not neat how to do? How to ensure that the winding a not messy?Vacuz above has made a brief introduction, I hope that this little knowledge can help you!

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